Pressure sensitive adhesives with improved shear resistance

Claim 2

In a pressure sensitive adhesive composition containing a polymer which comprises an interpolymer of an alkyl acrylate or vinyl ester, or both, an olefinically unsaturated carboxylic acid comonomer, and a polyolefinically unsaturated copolymerizable monomer for enhancing cohesive strength of the interpolymer and having a Tg of -10° C. or below, the interpolymer being formed by an aqueous emulsion polymerization process, the improvement which comprises effecting the aqueous emulsion polymerization of the interpolymer in the presence of a stabilizer system comprising (a) a hydroxypropyl methyl cellulose and (b) an ethoxylated acetylenic glycol of the formula: ##STR3## in which R 1 and R 4 are alkyl (C 3 -C 10 ) radicals, R 2 and R 3 are methyl or ethyl, and x and y have a sum in the range of about 3 to 60, inclusive.

Claim 3

The pressure sensitive adhesive composition of claim 1 in which the interpolymer contains from about 92 to about 99.4 wt% acrylate ester and/or vinyl ester.

Claim 4

The pressure sensitive adhesive composition of claim 2 in which the interpolymer contains from about 25 to 50 wt% vinyl acetate and from about 50 to 75 wt% alkyl acrylate ester or alkyl diesters of alpha,beta-olefinically unsaturated dicarboxylic acids.

Claim 5

The pressure sensitive adhesive composition of claim 3 in which the polyolefinically unsaturated copolymerizable monomer is included in a proportion from about 0.1 to 0.4 wt%.

Claim 6

The pressure sensitive adhesive composition of claim 4 in which the polymerization is carried out in the presence of from about 1 to 4 wt% hydroxylpropyl methyl cellulose having 15-35% methoxyl substitution and 3-35% hydroxylpropoxyl substitution and from about 1 to 4 wt% of the ethoxylated acetylenic glycol, based on monomers, and the proportion of olefinically unsaturated carboxylic acid comonomer and the polyolefinically unsaturated copolymerizable monomer is controlled such that the percent insolubles of the resulting interpolymer is from 45-65 wt% in toluene at reflux temperature and atmospheric pressure.

Claim 7

The pressure sensitive adhesive of claim 5 in which the diester is an alkyl (C 8 -C 12 ) diester of an alpha,beta-unsaturated dicarboxylic acid.

Claim 8

The pressure sensitive adhesive composition of claim 6 in which the olefinically unsaturated carboxylic acid is present in proportion from 0.5 to 3 wt% and the vinyl acetate is from 32-42 wt%.

Claim 9

The pressure sensitive adhesive composition of claim 7 in which R 2 and R 3 in the ethoxylated acetylenic glycol are methyl groups and the hydroxypropyl methyl cellulose contains 28-30% methoxy substitution and 7-12% hydroxypropoxyl substitution.

Claim 10

The pressure sensitive adhesive composition of claim 8 in which the hydroxypropyl methyl cellulose is present in an amount from 1.5 to 3.5 wt% and the ethoxylated acetylenic glycol is present in an amount from 1.5 to 3.5 wt%, based on monomers.

Claim 11

A pressure sensitive adhesive interpolymer comprising (a) 57-67 wt% alpha,beta-olefinically unsaturated dicarboxylic acid diester, (b) 32-42 wt% vinyl acetate, (c) 0.1 to 0.4 wt% polyallylic monomer, and (d) 0.5 to 3 wt% olefinically unsaturated carboxylic acid, the polymer being formed from an aqueous polymerization recipe comprising a hydroxypropyl methyl cellulose, an ethoxylated acetylenic glycol of the formula: ##STR4## in which R 1 and R 4 are alkyl (C 3 -C 10 ) radicals and R 2 and R 3 are methyl or ethyl and x and y have a sum in the range of about 3 to 60, inclusive, and a catalyst, at a temperature sufficient to effect polymerization of the monomers, the interpolymer having from 45-65 wt% insolubles in toluene at reflux temperature and atmospheric pressure.

Claim 12

A pressure sensitive adhesive interpolymer comprising (a) 57-67 wt% alpha,beta-olefinically unsaturated dicarboxylic acid diester, (b) 32-42 wt% vinyl acetate, (c) 0.1 to 0.4 wt% polyallylic monomer, and (d) 0.5 to 3 wt% olefinically unsaturated carboxylic acid, the polymer being formed from an aqueous polymerization recipe comprising a hydroxypropyl methyl cellulose, an ethoxylated acetylenic glycol of the formula: ##STR4## in which R 1 and R 4 are alkyl (C 3 -C 10 ) radicals and R 2 and R 3 are methyl or ethyl and x and y have a sum in the range of about 3 to 60, inclusive, and a catalyst, at a temperature sufficient to effect polymerization of the monomers, the interpolymer having from 45-65 wt% insolubles in toluene at reflux temperature and atmospheric pressure.

Claim 13

The pressure sensitive adhesive interpolymer of claim 10 in which the diester is dioctyl maleate.

Claim 14

The pressure sensitive adhesive interpolymer of claim 11 in which the polyallylic monomer is triallyl cyanurate.

Claim 15

The pressure sensitive adhesive interpolymer of claim 12 in which the olefinically unsaturated carboxylic acid is acrylic acid.

Claim 16

The pressure sensitive adhesive interpolymer of claim 10 in which the proportion of hydroxypropyl methyl cellulose is from 1.5-3.5 wt% and the ethoxylated acetylenic glycol is from 1.5-3.5 wt%, based on monomers.

Claim 17

The pressure sensitive adhesive interpolymer of claim 14 in which the ethoxylated acetylenic glycol is a mixture comprising an ethoxylated acetylenic glycol in which the sum of x+y is about 30 and an ethoxylated acetylenic glycol in which the sum of x+y is about 10.

Claim 18

The pressure sensitive adhesive interpolymer of claim 15 in which the hydroxypropyl methyl cellulose has a viscosity in the range of 4 to 6 cps as a 2 wt% aqueous solution.

Claim 19

A pressure sensitive adhesive polymer emulsion comprising an interpolymer colloidally dispersed in water, the interpolymer comprising (a) ester monomer which is an alkyl acrylate, an alkyl diester of an alpha,beta-olefinically unsaturated dicarboxylic acid or a vinyl ester, (b) olefinically unsaturated carboxylic acid comonomer, (c) polyolefinically unsaturated copolymerizable monomer for enhancing cohesive strength of the interpolymer, the combination of monomers selected to yield an interpolymer having a T g of -10° C. or below, the interpolymer being formed by aqueous emulsion polymerization in the presence of a stabilizer system comprising (d) a hydroxypropyl methyl cellulose and (e) an ethoxylated acetylenic diol of the formula: ##STR5## in which R 1 and R 4 are alkyl (C 3 -C 10 ) radicals, R 2 and R 3 are methyl or ethyl, and x and y have a sum in the range of about 3 to 60, inclusive.

Claim 20

A pressure sensitive adhesive polymer emulsion comprising an interpolymer colloidally dispersed in water, the interpolymer comprising (a) ester monomer which is an alkyl acrylate, an alkyl diester of an alpha,beta-olefinically unsaturated dicarboxylic acid or a vinyl ester, (b) olefinically unsaturated carboxylic acid comonomer, (c) polyolefinically unsaturated copolymerizable monomer for enhancing cohesive strength of the interpolymer, the combination of monomers selected to yield an interpolymer having a T g of -10° C. or below, the interpolymer being formed by aqueous emulsion polymerization in the presence of a stabilizer system comprising (d) a hydroxypropyl methyl cellulose and (e) an ethoxylated acetylenic diol of the formula: ##STR5## in which R 1 and R 4 are alkyl (C 3 -C 10 ) radicals, R 2 and R 3 are methyl or ethyl, and x and y have a sum in the range of about 3 to 60, inclusive.

Claim 21

The pressure sensitive adhesive polymer emulsion of claim 17 in which the interpolymer has a T g of -20° to -45° C.

Claim 22

The pressure sensitive adhesive polymer emulsion of claim 17 in which the proportion of hydroxypropyl methyl cellulose is from 1 to 4 wt% and the ethoxylated acetylenic diol is from 1 to 4 wt%, based on monomers.

Claim 23

The pressure sensitive adhesive polymer emulsion of claim 19 in which the ethoxylated acetylenic diol is a mixture comprising an ethoxylated acetylenic diol in which the sum of x+y is about 30 and an ethoxylated acetylenic diol in which the sum of x+y is about 10.