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US4507346A Expired / Lapsed US ⏱️ 0.0 years remaining

Multilayer identification card and a method of producing it

Assignee: GAO Gesellschaft fuer Automation und Organisation mbH
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Filing: 1983-03-25
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Granted: 1985-03-26
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Expires: 2003-03-25
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Abstract

Abstract A multilayer identification card bearing information such as letters, numbers, patterns, pictures and so on, in which at least part of the information is present in the form of a structure in relief in a foamable synthetic material. The foamable synthetic material is transparent or dyed in the visible spectral range and is present in the identification card in the form of a layer covering either its entire surface or part of it. The information in relief is produced by means of a laser beam recorder, the energy dosage of which is used to induce the locally controllable foaming process in the synthetic material compounded with chemical or physical blowing agents. The protection against forgery may be further increased by additionally photocuring the foamable synthetic layer.

Inventors

  • 👤 Thomas Maurer
  • 👤 Hans-Jurgen Holbein
  • 👤 Joseph S. Lass

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 02:37
CPC Classifications
B; B42; B42D; B42D25/00; B42D25/30; B42D25/324; B29; B29C; B29C44/00; B29C44/02; B29C44/04; B29C44/0407; B29C59/00; B29C59/16; B42D25/20; B42D25/23; B42D25/40; B42D25/405; B42D25/41; B42D25/45; B29C35/00; B29C35/02; B29C35/08; B29C35/0805; B29C2035/0838; B32; B32B; B32B2425/00; B42D2033/04; B42D2033/20; B42D2033/30; B42D2033/32; B42D2035/08; B42D2035/24; Y; Y10; Y10S; Y10S283/00; Y10S283/904; Y10S428/00; Y10S428/913; Y10S428/916; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24802; Y10T428/24934

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 71 words
A multilayer identification card comprising a plurality of layers of material, at least one card surface made of synthetic material bearing a structure in relief useable as a printing block, wherein the structure in relief (13, 25, 35, 45, 55, 65, 67) is formed of foamable synthetic material (11, 21, 31, 44, 54, 64, 71) which has been foamed by absorption of energy from an energy source irradiating the card surface.
Claim 2
Dependent Claim 71 words
A multilayer identification card comprising a plurality of layers of material, at least one card surface made of synthetic material bearing a structure in relief useable as a printing block, wherein the structure in relief (13, 25, 35, 45, 55, 65, 67) is formed of foamable synthetic material (11, 21, 31, 44, 54, 64, 71) which has been foamed by absorption of energy from an energy source irradiating the card surface.
Claim 3
Dependent Claim 29 words
An identification card as in claim 1, wherein thermoplasts with chemical or physical blowing agents are used as the foamable synthetic material (11, 21, 31, 44, 54, 64, 71).
Claim 4
Dependent Claim 14 words
An identification card as in claim 1, wherein the foamable synthetic material is photocurable.
Claim 5
Dependent Claim 14 words
An identification card as in claim 2, wherein the foamable synthetic material is photocurable.
Claim 6
Dependent Claim 18 words
An identification card as in any one of claims 1-4, wherein the foamable synthetic material is visually transparent.
Claim 7
Dependent Claim 16 words
An identification card as in one of claims 1-4, wherein the foamable synthetic material is dyed.
Claim 8
Dependent Claim 26 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is particularly absorbent in the wavelength range of a laser beam recorder.
Claim 9
Dependent Claim 32 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is provided in the form of an upper cover film (11, 71) covering the surface of the card.
Claim 10
Dependent Claim 38 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is provided in the form of a lower layer (21) covering the surface of a two-layer cover film, protected by a transparent upper layer.
Claim 11
Dependent Claim 30 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is provided in the form of a strip-shaped layer portion (44, 64) in a cover film.
Claim 12
Dependent Claim 29 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is provided in the form of a layer covering the surface of a card inlay.
Claim 13
Dependent Claim 28 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is provided in the form of a strip-shaped layer (54) in a card inlay.
Claim 14
Dependent Claim 56 words
An identification card as in claims 1 or 2, wherein the foamable synthetic material is particularly absorbent in the wavelength range of a laser beam recorder, wherein additional special absorbant layers are embedded in an area (5) intended to receive the structure in relief to increase the absorption of an energy of a laser beam recorder.
Claim 15
Dependent Claim 48 words
An identification card as in claim 1, wherein the foamable synthetic material is particularly absorbent in the wavelength range of a laser beam recorder, and wherein a thermosensitive layer (24) is embedded in an area provided to receive imprintation of data in a variety other than in relief.
Claim 16
Dependent Claim 43 words
An identification card as in claims 1 or 2, having a card inlay and a cover film, wherein a change of color in the card inlay (26, 27) or in the cover film is produced congruently to the structure in relief (25, 45).
Claim 17
Dependent Claim 24 words
An identification card as in claims 3 or 4, wherein the foamable synthetic material is cured by photocuring at least part of its surface.
Claim 18
Independent Claim 78 words
A method of producing an information carrier structure in relief useable as a printing block comprising the steps of: forming a multilayer card structure having at least one layer of foamable synthetic material; and selectively irradiating said foamable material with a laser beam to cause said foamable synthetic material to foam where irradiated, thereby forming a structure in relief on at least one surface of said card whereby said structure in relief is useable as a printing block.
Claim 19
Independent Claim 78 words
A method of producing an information carrier structure in relief useable as a printing block comprising the steps of: forming a multilayer card structure having at least one layer of foamable synthetic material; and selectively irradiating said foamable material with a laser beam to cause said foamable synthetic material to foam where irradiated, thereby forming a structure in relief on at least one surface of said card whereby said structure in relief is useable as a printing block.
Claim 20
Dependent Claim 27 words
A method as in claim 17, wherein the height of the relief is precisely controlled by adjusting the laser energy as to its intensity and exposure time.
Claim 21
Independent Claim 99 words
A method as in claims 17 or 18 wherein prior to the irradiating step, the following step is performed: A film, having an absorptive layer, is placed between the laser and the information carrier structure so that the absorptive layer is adjacent to the information carrier strucuture; during the irradiating step, foaming the foamable material by the heat generated in the absorptive layer of the film; and subsequently detaching the film from the portion of the absorptive layer which adhered to the relief structure so that the surface of the relief structure adopts the color of the absorptive layer.
Claim 22
Dependent Claim 27 words
A method as in claim 19, wherein the absorptive layer is visually transparent so that no change of color is produced on the surface of the relief.
Claim 23
Independent Claim 29 words
A method as in claims 17 or 18, wherein during the irradiating step, an Nd-YAG-LASER emitting at a wavelength of 1024 nm is used as a laser beam recorder.
Claim 24
Independent Claim 66 words
A method as in claims 17 or 18 wherein the layer of foamable synthetic material used during the forming step is photocurable; and wherein after the irradiating step, the following steps are performed: the structure is photocured by exposure to UV light and the structure is irradiated by a laser beam to produce data on the structure which is of a variety other than in relief.
Claim 25
Independent Claim 129 words
A method as in claims 17 or 18 wherein the layer of foamable synthetic material used during the forming step is photocurable and compounded with a blowing agent with a high starting temperature in the portion of the structure which is to be provided with data in relief; wherein during the forming step, the structure is provided with a layer of thermosensitive material in the portion of the structure which is to be provided with data in a different color; and wherein during the irradiation step, providing at first a relatively high dose of laser energy so that the starting temperature of the blowing agent is reached, thereby forming structure in relief and providing subsequently, a relatively low dose of laser energy thereby producing data in a different color.
Claim 26
Dependent Claim 20 words
A method as in claim 23 including the step of photocuring the information carrier structure subsequent to the irradiation step.
Claim 27
Independent Claim 70 words
A method as in claims 17 or 18 wherein during the forming step, the structure is provided with a layer containing a blowing agent; wherein subsequent to the forming step, photocuring the structure by exposure to UV light with the exception of the area intended for the data in relief; and wherein the irradiation step includes a step of irradiation which imprints data of a variety other than in relief.
Claim 28
Independent Claim 71 words
A method as claimed in claims 17 or 18 wherein during the forming step, the structure is provided with a layer containing a blowing agent exclusively in an area intended for the data in relief; and wherein the irradiating step includes a step of irradiation which imprints data of a variety other than in relief in an area of the information carrier structure exclusive of the area containing a blowing agent.
Claim 29
Dependent Claim 82 words
A method as claimed in claim 17 or 18 wherein during the forming step, the structure is provided with a synthetic layer of material containing a blowing agent; the layer is provided with a recess in the area of the information carrier structure which is intended for data in a form other than in relief; the recess is filled with material other than material containing a blowing agent; the synthetic material containing a blowing agent is photocured by exposure to UV light.
Claim 30
Independent Claim 43 words
A method as in claims 17 or 18 wherein during the step of forming the information carrier structure, the layer of foamable synthetic material is provided with a covering layer which is comparatively more wear resistant than the layer of foamable synthetic material.
Claim 31
Independent Claim 40 words
A method as proposed in claims 17 or 18 wherein after the step of irradiating, the layer of foamable synthetic material is provided with a covering layer which is comparatively more wear resistant than the layer of foamable synthetic material.
Claim 32
Dependent Claim 66 words
A multilayer identification card bearing a structure in relief useable as a printing block made by a process having the following steps: forming a multilayer card structure having at least one layer of a foamable material; selectively irradiating the foamable material to cause the foamable material to foam and thereby form the structure in relief in the portions of the card which have been selectively irradiated.
Claim 33
Dependent Claim 66 words
A multilayer identification card bearing a structure in relief useable as a printing block made by a process having the following steps: forming a multilayer card structure having at least one layer of a foamable material; selectively irradiating the foamable material to cause the foamable material to foam and thereby form the structure in relief in the portions of the card which have been selectively irradiated.

References Cited (Backward Citations)

US3627858A Cited
CA995274A Cited
US3949028A Cited
DE2650216A1 Cited
DE2735138A1 Cited
GB2044175A Cited
US4268615A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-03-25 1988-09-24 1989-03-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-03-25 1992-09-24 1993-03-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-03-25 1996-09-24 1997-03-26 $7700.00 Window Closed / Lapsed

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