Drill bit

Claim 2

A full bore drag type well drilling bit adapted for rotation in a given direction comprising: a bit body comprised of a generally non-frangible metallic material, said bit body having an operating end face the general configuration of which is defined by said metallic material to include a plurality of upsets each having a leading edge surface and at least one recess extending through each such leading edge surface into said metallic material, said end face of said bit body further comprising a plurality of inset flow channels each having a pair of side walls disposed respectively on the leading and trailing sides thereof, each of said leading edge surfaces of said upsets having a respective one of said flow channels extending therealong, said leading edge surface and the trailing side wall of said respective flow channel forming a common surface facing generally into said direction of rotation and extending to te bottom of said channel; and a plurality of cutting members carried by said bit body, each of said cutting members comprising an elongate mounting body and a cutting formation on the exterior of said mounting body adjacent one end thereof, at least a majority of said mounting bodies being mounted in respective ones of said recesses with their cutting formations facing outwardly from the respective leading edge surfaces generally toward the respective flow channels and generally fully exposed along said leading edge surfaces whereby said cutting formations are disposed at least partially in the respective flow channels; each of said flow channels having a length extending generally parallel to said side walls and a width extending between said side walls, said width being generally uniform along a substantial portion of said length, and said generally uniform width further being generally on the order of magnitude of the dimensions of said cutting members measured in said direction of rotation.

Claim 3

The apparatus of claim 1 wherein at least some of said upsets have a plurality of such recesses spaced therealong, with a respective mounting body mounted in each such recess.

Claim 4

The apparatus of claim 1 wherein the other end of each of said mounting bodies which is mounted in one of the recesses in said upsets is substantially spaced from said cutting formation along the length of said mounting body, and said cutting formation comprises a cutting face disposed generally to one side of said mounting body.

Claim 5

The apparatus of claim 3 wherein each of the mounting bodies which is mounted in one of the recesses in said upsets has a significant portion of said mounting body opposite said cutting formation embedded in and supported by the metallic material in the respective one of said upsets.

Claim 6

The apparatus of claim 4 wherein each of the mounting bodies which is mounted in one of said recesses in said upsets has lateral portions of said mounting body adjacent said cutting formation at least partially embedded in and supported by the metallic material in the respective one of said upsets.

Claim 7

The apparatus of claim 5 wherein the walls of each of said recesses abut the respective mounting body about more than 180° of its periphery measured in a plane transverse to and intersecting said cutting formation.

Claim 8

The apparatus of claim 6 wherein said mounting bodies are mounted in said recesses by interference fits.

Claim 9

The apparatus of claim 6 wherein said upsets are elongate ribs each arranged to have a substantial radial component of direction, with respect to said end face of said bit body, at each point along its length.

Claim 10

The apparatus of claim 1 wherein said upsets are elongate ribs each arranged to have a substantial radial component of direction, with respect to said end face of said bit body, at each point along its length.

Claim 11

The apparatus of claim 9 wherein said bit body has circulation port means opening through said end face and communicating with said flow channels.

Claim 12

The apparatus of claim 10 wherein said circulation port means comprises a plurality of circulation ports, the number of said ports being less than the number of flow channels extending along said leading edge surfaces of said ribs, each of said ports having more than one such flow channel extending radially outwardly therefrom and communicating therewith.

Claim 13

The apparatus of claim 11 wherein said cutting formations comprise cutting faces.

Claim 14

The apparatus of claim 11 wherein, for those cutting members whose mounting bodies are mounting in said recesses in said ribs, each of the cutting faces lies generally coplanar to the next adjacent cutting faces on the same rib.

Claim 15

The apparatus of claim 13 wherein said bit body has a central longitudinal bore, and wherein said ports are defined by rectilinear bores intersecting said central bore.

Claim 16

The apparatus of claim 14 wherein each of the centerlines of said rectilinear bores intersects said end face of said bit body at an angle of about 0° to 40° from the normal to the bit body at the point of such intersection.

Claim 17

The apparatus of claim 15 wherein each of said ports is located a different radial distance from the centerline of said bit body.

Claim 18

The apparatus of claim 16 wherein said end face of said bit body is inwardly concave.

Claim 19

The apparatus of claim 11 wherein each flow path which extends along one of said leading edge surfaces communicates directly with one of said circulation ports.

Claim 20

The apparatus of claim 11 further comprising nozzle fixtures mounted in said ports.

Claim 21

The apparatus of claim 19 wherein said nozzle fixtures are removable.

Claim 22

The apparatus of claim 1 wherein said mounting bodies are comprised of tungsten carbide, and wherein said cutting formations comprise cutting faces defined by polycrystalline diamond layers carried on said mounting bodies.

Claim 23

The apparatus of claim 21 wherein said polycrystalline diamond layers are carried on respective ones of said mounting bodies via intermediate carrier elements.

Claim 24

The apparatus of claim 1 further comprising a relatively thin coating of hard material, comprising tungsten carbide, overlying said metallic material of said bit body.

Claim 25

The apparatus of claim 1 wherein said bit body is comprised of steel.

Claim 26

A full bore drag type well drilling bit adapted for rotation in a given direction comprising: a bit body comprised of a generally non-frangible metallic material, said bit body having an operating end face the general configuration of which is defined by said metallic material to include a plurality of upsets each having a leading edge surface and at least one recess extending through each of said leading edge surfaces into said metallic material, said end face further comprising a plurality of inset flow channels each having a pair of side walls disposed respectively on the leading and trailing sides thereof, each such leading edge surface of an upset having a respective such flow channel extending therealong, said leading edge surface and the trailing side wall of said respective flow channel forming a common surface facing generally into said direction of rotation; a plurality of cutting members each comprising an elongate mounting body and a cutting formation on the exterior of said mounting body adjacent one end thereof, each of said mounting bodies being mounted in a respective one of said recesses with said cutting formation facing outwardly from the respective leading edge surface generally toward the respective flow channel and generally fully exposed along the leading edge surface of the respective one of said upsets whereby said cutting formations are disposed at least partially in the respective flow channels, the walls of each of said recesses abutting the respective mounting body about more than 180° of its periphery measured in a plane transverse to and intersecting said cutting formation; each of said flow channels having a length extending generally parallel to said side walls and a width extending between said side walls, said width being generally uniform along a substantial portion of said length, and said generally uniform width further being generally on the order of magnitude of the dimensions of said cutting members measured in said direction of rotation.

Claim 27

A full bore drag type well drilling bit adapted for rotation in a given direction comprising: a bit body comprised of a generally non-frangible metallic material, said bit body having an operating end face the general configuration of which is defined by said metallic material to include a plurality of upsets each having a leading edge surface and at least one recess extending through each of said leading edge surfaces into said metallic material, said end face further comprising a plurality of inset flow channels each having a pair of side walls disposed respectively on the leading and trailing sides thereof, each such leading edge surface of an upset having a respective such flow channel extending therealong, said leading edge surface and the trailing side wall of said respective flow channel forming a common surface facing generally into said direction of rotation; a plurality of cutting members each comprising an elongate mounting body and a cutting formation on the exterior of said mounting body adjacent one end thereof, each of said mounting bodies being mounted in a respective one of said recesses with said cutting formation facing outwardly from the respective leading edge surface generally toward the respective flow channel and generally fully exposed along the leading edge surface of the respective one of said upsets whereby said cutting formations are disposed at least partially in the respective flow channels, the walls of each of said recesses abutting the respective mounting body about more than 180° of its periphery measured in a plane transverse to and intersecting said cutting formation; each of said flow channels having a length extending generally parallel to said side walls and a width extending between said side walls, said width being generally uniform along a substantial portion of said length, and said generally uniform width further being generally on the order of magnitude of the dimensions of said cutting members measured in said direction of rotation.

Claim 28

The apparatus of claim 25 wherein at least some of said upsets have a plurality of such recesses spaced therealong, with a respective mounting body mounted in each of said recesses.

Claim 29

The apparatus of claim 26 wherein said mounting bodies are mounted in said recesses by interference fits.

Claim 30

The apparatus of claim 27 wherein said bit body is comprised of steel.

Claim 31

The apparatus of claim 25 wherein the other end of each of said mounting bodies which is mounted in one of the recesses in said upsets is substantially spaced from said cutting formation along the length of said mounting body, and said cutting formation comprises a cutting face disposed generally to one side of said mounting body.