Non-abrasive particulate material for permeability alteration in subsurface formations

Claim 1

In a method of treating a permeable earth formation containing a petroleum crude from within a well bore penetrating said earth formation wherein a fluid is injected down said well bore and into said formation to mobilize said petroleum crude, and wherein said fluid is prepared at the earth surface and pumped down said well bore and into said formation from a position along said well bore, said fluid including finely divided amorphous particulate material adapted to be pumped with said fluid and positioned in said permeable formation as said mobilized crude moves in response to said injected fluid; the improvement comprising the steps of: (a) a selecting said particulate material from the group consisting of graphite, carbon black, clay suspensions, quartz and other minerals reduced in size to behave as non-abrasive amorphous materials when flowing with said mobilized crude and having grain sizes in the range of 100 to 600 mesh; and (b) grading the size range of the particulate material such that the 10% size of the particulate material is between 6 and 100 times smaller than the 90% grain size of the formation materials.

Claim 3

A method of preventing abrasion damage to well pumping equipment caused by movement of plugging materials placed in the permeable portions of a subsurface formation containing said well comprising the steps of: (a) placing said plugging materials in said formation in the form of finely divided particulate materials reduced in size to behave as non-abrasive amorphous materials and having grain sizes in the range of 100 to 600 mesh; and (b) grading the size range of the particulate material such that the 10% size of the particulate materials is between 6 and 100 times smaller than the 90% grain size of the formation materials.

Claim 4

A method of preventing abrasion damage to well pumping equipment caused by movement of plugging materials placed in the permeable portions of a subsurface formation containing said well comprising the steps of: (a) placing said plugging materials in said formation in the form of finely divided particulate materials reduced in size to behave as non-abrasive amorphous materials and having grain sizes in the range of 100 to 600 mesh; and (b) grading the size range of the particulate material such that the 10% size of the particulate materials is between 6 and 100 times smaller than the 90% grain size of the formation materials.

Claim 5

A method of producing finely divided carbon black particulate material for use as a plugging material for placement in a subsurface earth formation with an injected fluid comprising the steps of: (a) operating a pressure burner using a hydrocarbon fuel at less than stoichiometric oxygen rates to produce carbon black in the exhaust gases from said burner, and (b) mixing said carbon black and said exhaust gases with said injected fluid to carry said carbon black as particulate material into said formation for deposition as a plugging material.

Claim 6

A method of producing finely divided carbon black particulate material for use as a plugging material for placement in a subsurface earth formation with an injected fluid comprising the steps of: (a) operating a pressure burner using a hydrocarbon fuel at less than stoichiometric oxygen rates to produce carbon black in the exhaust gases from said burner, and (b) mixing said carbon black and said exhaust gases with said injected fluid to carry said carbon black as particulate material into said formation for deposition as a plugging material.