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US4500702A Expired / Lapsed US ⏱️ 0.0 years remaining

Anhydrous preparation of polyarylene sulfide in one vessel reaction system

Assignee: Bayer AG
•
Filing: 1983-11-14
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Granted: 1985-02-19
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Expires: 2003-11-14
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Abstract

Abstract This invention relates to a process for the production of high molecular weight, optionally branched polyarylene sulphides. These polyarylene sulphides may be produced in a polar organic solvent in the absence of water in a one-vessel reaction.

Inventors

  • 👤 Edgar Ostlinning
  • 👤 Karsten Idel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 16:05
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/02; C08G75/0204; C08G75/025; C08G75/0254; C08G75/0231

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 232 words
A process for the production of high molecular weight polyarylene sulphide under anhydrous conditions from (a) 100 to 0 Mol % of dihalogen aromatic compound corresponding to the formula ##STR3## and from 0 to 100 Mol % of dihalogen aromatic compound corresponding to the formula ##STR4## wherein X represents meta- or para-positioned chlorine or bromine relative to each other, and R 1 is the same or different and represents hydrogen, alkyl, cyloalkyl, aryl, alkylaryl, arylalkyl, and two orthopositioned radicals R 1 relative to each other are linked together through a N, O or S atom to form an aromatic ring or linked together through a N, O or S atom to form a heterocyclic ring, and one R 1 is different from hydrogen, and from 0 to 5 mol %, based on the total of components (a) and (b), of a tri- or tetra-halogen aromatic compound corresponding to the formula ArX.sub.n (III), wherein Ar represents an aromatic or heterocyclic radical, X represents chlorine or bromine, and n represents 3 or 4, and (c) at least one alkali sulphide the molar ratio of (a+b):c ranging from 0.85 to 1.15:1, and (d) an organic solvent with the molar ratio of alkali sulphide (c) and organic solvent (d) ranging from 1:2 to 1:15, and wherein the process is conducted in a one-vessel reaction and water which distills off azeotropically is removed from the reaction mixture.
Claim 2
Dependent Claim 232 words
A process for the production of high molecular weight polyarylene sulphide under anhydrous conditions from (a) 100 to 0 Mol % of dihalogen aromatic compound corresponding to the formula ##STR3## and from 0 to 100 Mol % of dihalogen aromatic compound corresponding to the formula ##STR4## wherein X represents meta- or para-positioned chlorine or bromine relative to each other, and R 1 is the same or different and represents hydrogen, alkyl, cyloalkyl, aryl, alkylaryl, arylalkyl, and two orthopositioned radicals R 1 relative to each other are linked together through a N, O or S atom to form an aromatic ring or linked together through a N, O or S atom to form a heterocyclic ring, and one R 1 is different from hydrogen, and from 0 to 5 mol %, based on the total of components (a) and (b), of a tri- or tetra-halogen aromatic compound corresponding to the formula ArX.sub.n (III), wherein Ar represents an aromatic or heterocyclic radical, X represents chlorine or bromine, and n represents 3 or 4, and (c) at least one alkali sulphide the molar ratio of (a+b):c ranging from 0.85 to 1.15:1, and (d) an organic solvent with the molar ratio of alkali sulphide (c) and organic solvent (d) ranging from 1:2 to 1:15, and wherein the process is conducted in a one-vessel reaction and water which distills off azeotropically is removed from the reaction mixture.
Claim 3
Dependent Claim 17 words
A process according to claim 1 wherein the time of the reaction is up to 24 hours.
Claim 4
Dependent Claim 16 words
A process according to claim 1 wherein the reaction temperature of from 170° to 270° C.
Claim 5
Dependent Claim 15 words
A process according to claim 1 wherein the high molecular weight polyarylene sulphide is branched.
Claim 6
Dependent Claim 16 words
A process according to claim 1 wherein component (c) additionally contains at least one alkali hydroxide.
Claim 7
Dependent Claim 13 words
A process according to claim 1 wherein component (d) also contains a catalyst.
Claim 8
Dependent Claim 12 words
A process according to claim 6 wherein the catalyst is alkali carboxylate.
Claim 9
Dependent Claim 15 words
A process according to claim 1 wherein component (d) also contains at least one co-solvent.
Claim 10
Dependent Claim 14 words
A process according to claim 8 wherein the co-solvent is N,N-dialkyl carboxylic acid amide.
Claim 11
Dependent Claim 12 words
A process according to claim 1 wherein N-methylpyrrolidone-(2) is the organic solvent.
Claim 12
Dependent Claim 13 words
A process according to claim 1 wherein N-methyl-ω-caprolactam is the polar organic solvent.
Claim 13
Dependent Claim 17 words
A process according to claim 1 wherein 1,4-dichlorobenzene is the dihalogen atomatic compound corresponding to formula (I).
Claim 14
Dependent Claim 17 words
A process according to claim 1 wherein 1,2,4-trichlorobenzene is the polyhalogen aromatic compound corresponding to formula (III).

References Cited (Backward Citations)

US4038263A Cited
US4038259A Cited
US4039518A Cited
US4116947A Cited
US4433138A Cited
US4424339A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-02-19 1988-08-20 1989-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-02-19 1992-08-20 1993-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-02-19 1996-08-20 1997-02-19 $7700.00 Window Closed / Lapsed

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