Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
266 words
A small-size inductor comprising: a base member defined by a base plate having first and second opposite faces separated by at least one side surface which lies generally perpendicular to said first and second faces, a core projection extending from said first face of said base plate generally perpendicular to said first face, and first and second terminals deposited in a spaced relation with each other on said second face of said base plate, said first and second terminals being located on said second face only and being entirely spaced from the outer periphery of said second face, said base plate having at least first and second recesses formed in its peripheral face, said first and second recesses extending to said first and second terminals, respectively; a coil mounted on said core projection, said coil having first and second lead wires extending therefrom, said first lead wire extending through said first recess and connected to said first terminal and said second lead wire extending through said second recess and connected to said second terminal; and a cap member fittingly mounted on said base member to enclose said coil in a cavity defined by said cap member and the base member, said cap member being formed of a metallic magnetic material having a permeability greater than that of said base member, said cap member including a top plate in contact with a top surface of said core projection and further including at least one side wall extending down from said top plate and tightly contacting said at least one side surface along substantially the entire perimeter thereof.
Claim 2
Dependent Claim
266 words
A small-size inductor comprising: a base member defined by a base plate having first and second opposite faces separated by at least one side surface which lies generally perpendicular to said first and second faces, a core projection extending from said first face of said base plate generally perpendicular to said first face, and first and second terminals deposited in a spaced relation with each other on said second face of said base plate, said first and second terminals being located on said second face only and being entirely spaced from the outer periphery of said second face, said base plate having at least first and second recesses formed in its peripheral face, said first and second recesses extending to said first and second terminals, respectively; a coil mounted on said core projection, said coil having first and second lead wires extending therefrom, said first lead wire extending through said first recess and connected to said first terminal and said second lead wire extending through said second recess and connected to said second terminal; and a cap member fittingly mounted on said base member to enclose said coil in a cavity defined by said cap member and the base member, said cap member being formed of a metallic magnetic material having a permeability greater than that of said base member, said cap member including a top plate in contact with a top surface of said core projection and further including at least one side wall extending down from said top plate and tightly contacting said at least one side surface along substantially the entire perimeter thereof.
Claim 3
Dependent Claim
38 words
A small-size inductor as claimed in claim 1, further comprising first and second arms extending radially and outwardly from said base plate, said cap member having first and second recesses to receive said first and second arms, respectively.
Claim 4
Dependent Claim
17 words
A small-size inductor as claimed in claim 1, wherein said base member is made of Ni--Zn ferrite.
Claim 5
Dependent Claim
34 words
A small-size inductor as claimed in claim 1, wherein said cap member is made of a material capable of being processed through pressing and having a permeability greater than that of the base member.
Claim 6
Dependent Claim
19 words
A small-size inductor as claimed in claim 1, further comprising a filler provided in a space in said cavity.
Claim 7
Dependent Claim
16 words
A small-size inductor as claimed in claim 5, wherein said filler is heat-resistant inorganic bonding agent.
Claim 8
Dependent Claim
16 words
A small-size inductor as claimed in claim 5, wherein said filler is epoxy resin bonding agent.
Claim 9
Dependent Claim
42 words
A small-size inductor as claimed in claim 5 wherein said filler extends along substantially the entire inner periphery of said at least one side wall except the portion of said at least one side wall contacting said at least one side surface.
Claim 10
Dependent Claim
43 words
A small-size inductor as claimed in claim 5, wherein said filler also extends along substantially the entire inner surface of said one top plate except that portion of said inner surface of said top plate contacting said top surface of said core projection.
Claim 11
Dependent Claim
53 words
A small-size inductor as claimed in claim 1, further including a recess formed in said top plate of said cap member, said recess having a size and shape substantially equal to the size and shape of said to surface of said core projection, said recess receiving said surface of said core projection therein.