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US4497787A Expired / Lapsed US ⏱️ 0.0 years remaining

Branched polycarbosilanes and their use in the production of silicon carbide

Assignee: OSI Specialties Inc
•
Filing: 1983-09-21
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Granted: 1985-02-05
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Expires: 2003-09-21
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Abstract

Abstract Silicon carbide can be produced by the pyrolysis of branched polycarbosilanes which in turn are produced directly from selected monomer systems.

Inventors

  • 👤 Curtis L. Schilling, Jr.
  • 👤 Thomas C. Williams
  • 👤 John P. Wesson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 22:08
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/60; C01; C01B; C01B32/00; C01B32/90; C01B32/914; C01B32/956; C01B32/963; C01B32/977; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C04B35/571; C07; C07F; C07F7/00; C07F7/02; C07F7/08; C07F7/0803; C07F7/0805

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 212 words
A process for producing silicon carbide which comprises pyrolyzing in an inert atmosphere a branched polycarbosilane which has been produced by reacting, with an active metal in an inert solvent at an elevated temperature, a compound system having at least two different monomers of the formula (I) (CH.sub.2 ═CH).sub.a R.sub.b SiX.sub.c (CH.sub.2 X)d (I) wherein R is lower alkyl, X is halo, a is 0 or 1, b is 0-3, c is 0-4, d is 0-4, a+b+c+d totals 4, a+d totals at least 1, and where at least said one said monomers is characterized by a+c+d totals 3 or 4, said compound system being selected such that its average molar functionality is at least 2.3, a plurality of silyl units are branching sites in the polymer backbone, and the formation of silicon-carbon bonds is favored, said branched polycarbosilane comprising more than one unit of the formula ##STR5## where R is a lower alkyl, a is 0 or 1, b is 0-3, C is 0.14 4, d is 0-4 and a+b+c+d totals 4, with the provisos that, in different units, a, b, c, d and R may differ, but that, in at least one unit, a+d must total 1 or more and, in at least 1 unit, a+c+d must total 3 or more.
Claim 2
Dependent Claim 212 words
A process for producing silicon carbide which comprises pyrolyzing in an inert atmosphere a branched polycarbosilane which has been produced by reacting, with an active metal in an inert solvent at an elevated temperature, a compound system having at least two different monomers of the formula (I) (CH.sub.2 ═CH).sub.a R.sub.b SiX.sub.c (CH.sub.2 X)d (I) wherein R is lower alkyl, X is halo, a is 0 or 1, b is 0-3, c is 0-4, d is 0-4, a+b+c+d totals 4, a+d totals at least 1, and where at least said one said monomers is characterized by a+c+d totals 3 or 4, said compound system being selected such that its average molar functionality is at least 2.3, a plurality of silyl units are branching sites in the polymer backbone, and the formation of silicon-carbon bonds is favored, said branched polycarbosilane comprising more than one unit of the formula ##STR5## where R is a lower alkyl, a is 0 or 1, b is 0-3, C is 0.14 4, d is 0-4 and a+b+c+d totals 4, with the provisos that, in different units, a, b, c, d and R may differ, but that, in at least one unit, a+d must total 1 or more and, in at least 1 unit, a+c+d must total 3 or more.
Claim 3
Dependent Claim 56 words
A process for producing a silicon carbon product which comprises pyrolyzing in an inert atmosphere a branched polycarbosilane which has been produced by the process of claim 1, wherein R is methyl, X is chloro, the active metal is potassium, the solvent is tetrahydrofuran, and the elevated temperature is the ambient pressure reflux temperature of tetrahydrofuran.

References Cited (Backward Citations)

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US4100233A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-02-05 1988-08-06 1989-02-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-02-05 1992-08-06 1993-02-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-02-05 1996-08-06 1997-02-05 $7700.00 Window Closed / Lapsed

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