Adsorbent and process for separating fatty acids from rosin acids

Claim 2

A process for separating a fatty acid from a mixture comprising a fatty acid and a rosin acid, said process comprising contacting said mixture at separation conditions with a molecular sieve comprising silicalite in a silica matrix the precursor of said molecular sieve comprising silicalite powder dispersed in colloidal amorphous silica, said precursor having been gelled and then treated in a manner effecting substantially complete elimination of hydroxyl groups on said molecular sieve, to provide that said molecular sieve selectively retains said fatty acid thereon to the exclusion of said rosin acid which is removed from the fatty acid containing molecular sieve.

Claim 3

The process of claim 1 wherein said fatty acid is recovered from said molecular sieve by displacement with a displacement fluid at displacement conditions.

Claim 4

The process of claim 2 wherein said displacement fluid comprises an organic acid.

Claim 5

The process of claim 2 wherein said process is cyclical and said molecular sieve is flushed with a diluent at flushing conditions prior to each contacting of said feed mixture with said molecular sieve.

Claim 6

The process of claim 4 wherein said separation, flushing and displacement conditions include a temperature within the range of from about 20° C. to about 200° C. and a pressure sufficient to maintain liquid phase.

Claim 7

The process of claim 3 wherein said displacement fluid comprises a solution of organic acid and diluent, said diluent being soluble in said feed mixture and having a polarity index of at least 3.5.

Claim 8

The process of claim 6 wherein said organic acid comprises a compound having from 2 to 5 carbon atoms per molecule and said diluent comprises methylethylketone or acetone.

Claim 9

The process of claim 3 wherein said separation and displacement conditions include a temperature within the range of from about 20° C. to about 200° C. and a pressure sufficient to maintain liquid phase.

Claim 10

The process of claim 1 wherein said precursor comprises an aqueous colloidal dispersion of amorphous silica particles and silicalite powder and said gelation is effected by removing water from said dispersion.

Claim 11

The process of claim 1 wherein said precursor is extruded and broken into discrete particles prior to said elimination of hydroxyl groups.

Claim 12

A process for separating a fatty acid from a mixture comprising a fatty acid and a rosin acid, which process employs a molecular sieve comprising silicalite in a silica matrix, the precursor of said molecular sieve comprising silicalite powder dispersed in colloidal amorphous silica, said precursor having been gelled and then treated in a manner effecting substantially complete elimination of hydroxyl groups on said molecular sieve, which process comprises the steps of: (a) maintaining net liquid flow through a column of said molecular sieve in a single direction, which column contains at least three zones having separate operational functions occurring therein and being serially interconnected with the terminal zones of said column connected to provide a continuous connection of said zones; (b) maintaining a retention zone in said column, said zone defined by the molecular sieve located between a feed inlet stream at an upstream boundary of said zone and a raffinate outlet stream at a downstream boundary of said zone; (c) maintaining a purification zone immediately upstream from said retention zone, said purification zone defined by the molecular sieve located between an extract outlet stream at an upstream boundary of said purification zone and said feed inlet stream at a downstream boundary of said purification zone; (d) maintaining a displacement zone immediately upstream from said purification zone, said displacement zone defined by the molecular sieve located between a displacement fluid inlet stream at an upstream boundary of said zone and said extract outlet stream at a downstream boundary of said zone; (e) passing said feed stream into said retention zone at separation conditions to effect the selective retention of said fatty acid by said molecular sieve in said retention zone and withdrawing a raffinate outlet stream from said retention zone comprising said rosin acid; (f) passing a displacement fluid into said displacement zone at displacement conditions to effect the displacement of said fatty acid from the adsorbent in said displacement zone; (g) withdrawing an extract stream comprising said fatty acid and displacement fluid from said displacement zone; (h) periodically advancing through said column of molecular sieve in a downstream direction with respect to fluid flow in said retention zone the feed inlet stream, raffinate outlet stream, displacement fluid inlet stream, and extract outlet and raffinate outlet streams.

Claim 13

A process for separating a fatty acid from a mixture comprising a fatty acid and a rosin acid, which process employs a molecular sieve comprising silicalite in a silica matrix, the precursor of said molecular sieve comprising silicalite powder dispersed in colloidal amorphous silica, said precursor having been gelled and then treated in a manner effecting substantially complete elimination of hydroxyl groups on said molecular sieve, which process comprises the steps of: (a) maintaining net liquid flow through a column of said molecular sieve in a single direction, which column contains at least three zones having separate operational functions occurring therein and being serially interconnected with the terminal zones of said column connected to provide a continuous connection of said zones; (b) maintaining a retention zone in said column, said zone defined by the molecular sieve located between a feed inlet stream at an upstream boundary of said zone and a raffinate outlet stream at a downstream boundary of said zone; (c) maintaining a purification zone immediately upstream from said retention zone, said purification zone defined by the molecular sieve located between an extract outlet stream at an upstream boundary of said purification zone and said feed inlet stream at a downstream boundary of said purification zone; (d) maintaining a displacement zone immediately upstream from said purification zone, said displacement zone defined by the molecular sieve located between a displacement fluid inlet stream at an upstream boundary of said zone and said extract outlet stream at a downstream boundary of said zone; (e) passing said feed stream into said retention zone at separation conditions to effect the selective retention of said fatty acid by said molecular sieve in said retention zone and withdrawing a raffinate outlet stream from said retention zone comprising said rosin acid; (f) passing a displacement fluid into said displacement zone at displacement conditions to effect the displacement of said fatty acid from the adsorbent in said displacement zone; (g) withdrawing an extract stream comprising said fatty acid and displacement fluid from said displacement zone; (h) periodically advancing through said column of molecular sieve in a downstream direction with respect to fluid flow in said retention zone the feed inlet stream, raffinate outlet stream, displacement fluid inlet stream, and extract outlet and raffinate outlet streams.

Claim 14

The process of claim 11 wherein said displacement fluid comprises an organic acid.

Claim 15

The process of claim 12 wherein a diluent inlet stream is passed into said retention zone downstream of said feed inlet stream to effect the flushing of said molecular sieve in said retention zone, said diluent inlet stream being advanced with the other process streams as in step (h).

Claim 16

The process of claim 13 wherein said separation, flushing and displacement conditions include a temperature within the range of from about 20° C. to about 200° C. and a pressure sufficient to maintain liquid phase.

Claim 17

The process of claim 12 wherein said displacement fluid comprises a solution of organic acid and diluent, said diluent being soluble in said feed mixture and having a polarity index of at least 3.5.

Claim 18

The process of claim 15 wherein said organic acid comprises a compound having from 2 to 5 carbon atoms per molecule and said diluent comprises methylethylketone or acetone.

Claim 19

The process of claim 11 further characterized in that it includes the step of maintaining a buffer zone immediately upstream from said displacement zone, said buffer zone defined as the molecular sieve located between the displacement fluid input stream at a downstream boundary of said buffer zone and a raffinate output stream at an upstream boundary of said buffer zone.

Claim 20

The process of claim 17 wherein said displacement fluid comprises an organic acid.

Claim 21

The process of claim 18 wherein a diluent inlet stream is passed into said buffer zone at the upstream boundary of said zone to effect the flushing of molecular sieve in said buffer zone, said diluent inlet stream being advanced with the other process streams as in step (h).

Claim 22

The process of claim 11 wherein said precursor comprises an aqueous colloidal dispersion of amorphous silica particles and silicalite powder and said gelation is effected by removing water from said dispersion.

Claim 23

The process of claim 11 wherein said precursor is extruded and broken into discrete particles prior to said elimination of hydroxyl groups.