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Process for manufacture of quaternary ammonium compounds

Assignee: Henkel AG and Co KGaA
•
Filing: 1982-04-19
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Granted: 1985-01-08
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Expires: 2002-04-19
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Abstract

Abstract Process for the manufacture of quaternary ammonium compounds by reacting a compound having a terminal epoxide troup with a salt of a tertiary amine in the presence of a quaternary ammonium compound as catalyst.

Inventors

  • 👤 Horst Rutzen
  • 👤 Peter Nikolaus
  • 👤 Martin Bischoff
  • 👤 Rudolf Lehmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 23:43
CPC Classifications
A; A01; A01N; A01N33/00; A01N33/02; A01N33/12; C; C11; C11D; C11D1/00; C11D1/38; C11D1/62; D; D06; D06M; D06M13/00; D06M13/322; D06M13/385; D06M13/46; D06M13/463; D06M2200/00; D06M2200/50

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 240 words
A process for the preparation of a quaternary ammonium compound comprising the steps of (I) forming an aqueous mixture of (a) a compound containing a terminal epoxy group selected from the group consisting of (i) a compound of the formula ##STR5## wherein R 1 is a straight or branched chain aliphatic hydrocarbon group having 4 to 16 carbon atoms or a group of the formula ##STR6## wherein n is an integer of from 4 to 16, and (ii) a compound of the formula ##STR7## wherein m is an integer of from 1 to 10, and R 2 is hydrogen, or a straight or branched chain aliphatic hydrocarbon group having from 1 to 24 carbon atoms, or a group of the formula ##STR8## (b) a salt of a tertiary amine which contains one or more alkyl, hydroxyalkyl, or aralkyl groups wherein such groups each contain less than 10 carbon atoms, and wherein the tertiary amines can optionally contain a C 10 to C 20 straight or branched chain alkyl or alkenyl group; and (c) from about 0.5 to about 10% by weight, based on the theoretical weight of the quaternary ammonium compound reaction product, of a quaternary ammonium catalyst; and (II) heating said aqueous mixture to a temperature in the range of from about 40° to about 100° C. for a period of time sufficient to produce a quaternary ammonium compound from the reaction between compound (a) and compound (b) above.
Claim 2
Dependent Claim 240 words
A process for the preparation of a quaternary ammonium compound comprising the steps of (I) forming an aqueous mixture of (a) a compound containing a terminal epoxy group selected from the group consisting of (i) a compound of the formula ##STR5## wherein R 1 is a straight or branched chain aliphatic hydrocarbon group having 4 to 16 carbon atoms or a group of the formula ##STR6## wherein n is an integer of from 4 to 16, and (ii) a compound of the formula ##STR7## wherein m is an integer of from 1 to 10, and R 2 is hydrogen, or a straight or branched chain aliphatic hydrocarbon group having from 1 to 24 carbon atoms, or a group of the formula ##STR8## (b) a salt of a tertiary amine which contains one or more alkyl, hydroxyalkyl, or aralkyl groups wherein such groups each contain less than 10 carbon atoms, and wherein the tertiary amines can optionally contain a C 10 to C 20 straight or branched chain alkyl or alkenyl group; and (c) from about 0.5 to about 10% by weight, based on the theoretical weight of the quaternary ammonium compound reaction product, of a quaternary ammonium catalyst; and (II) heating said aqueous mixture to a temperature in the range of from about 40° to about 100° C. for a period of time sufficient to produce a quaternary ammonium compound from the reaction between compound (a) and compound (b) above.
Claim 3
Dependent Claim 64 words
A process in accordance with claim 1 wherein the salt of a tertiary amine I(b) is first formed by dissolving the tertiary amine precursor in water, adding an acid thereto to form an aqueous solution of a salt of the tertiary amine, and the compound containing a terminal epoxy group (I)(a) and the quaternary ammonium catalyst (I)(c) are added to the aqueous salt solution.
Claim 4
Dependent Claim 19 words
A process in accordance with claim 1 or 2 wherein the reaction is carried out at normal atmospheric pressure.
Claim 5
Dependent Claim 23 words
A process in accordance with claim 3 wherein the reaction temperature is in the range of from about 80° to about 95° C.
Claim 6
Dependent Claim 25 words
A process in accordance with claim 1 wherein the epoxy compound (I)(a) and the tertiary amine salt (I)(b) are present in approximately chemically equivalent quantities.
Claim 7
Dependent Claim 23 words
A process in accordance with claim 5 wherein the equivalent ratio of epoxy compound (I)(a) to tertiary amine salt (I)(b) is about 1:1.1.
Claim 8
Dependent Claim 23 words
A process in accordance with claim 1 wherein the quaternary ammonium catalyst is identical to the quaternary ammonium compound produced by said reaction.
Claim 9
Dependent Claim 20 words
A process in accordance with claim 1 wherein the catalyst is dimethyldi(C 12 -C 16 alkyl or alkenyl) ammonium chloride.
Claim 10
Dependent Claim 19 words
A process in accordance with claim 1 wherein the epoxy compound (I)(a) contains from 10 to 20 carbon atoms.
Claim 11
Dependent Claim 28 words
A process in accordance with claims 1 or 9 wherein the tertiary amine salt (I)(b) contains an alkyl or alkenyl group having from 10 to 20 carbon atoms.

References Cited (Backward Citations)

US3373201A Cited
US3624082A Cited
US3755334A Cited
US3872170A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-01-08 1988-07-09 1989-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-01-08 1992-07-09 1993-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-01-08 1996-07-09 1997-01-08 $7700.00 Window Closed / Lapsed

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