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US4492681A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the preparation of silicon carbide fibers

Assignee: Shin-Etsu Chemical Co Ltd
•
Filing: 1983-06-17
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Granted: 1985-01-08
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Expires: 2003-06-17
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Abstract

Abstract The invention provides a novel method for the preparation of silicon carbide fibers capable of being performed at a relatively low temperature and giving fibers of relatively large lengths by the vapor-phase pyrolysis of an organosilicon compound on a substrate. The method comprises contacting an organosilicon compound, which should have no halogen and oxygen atoms directly bonded to the silicon atoms and have preferably at least one hydrogen atom directly bonded to the silicon atom in a molecule, with a finely divided powder of a metal or a compound of a metal, such as copper, silver, vanadium, niobium, tantalum, iron, cobalt, nickel, palladium and platinum, at a temperature of 700 DEG to 1450 DEG C. so that the powder serves simultaneously as a catalyst and nucleus for the growth of the silicon carbide fibers thereon formed by the pyrolysis of the organosilicon compound. When the organosilicon compound is deficient of the carbon content relative to the silicon so that free silicon may be formed by the pyrolysis, admixing of a hydrocarbon to the feed of the organosilicon compound can solve the problem.

Inventors

  • 👤 Morinobu Endou
  • 👤 Minoru Takamizawa
  • 👤 Tatsuhiko Hongu
  • 👤 Taishi Kobayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 20:07
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/10; C; C04; C04B; C04B35/00; C04B35/515; C04B35/56; C04B35/565; C04B35/571; C30; C30B; C30B25/00; C30B25/005; C30B29/00; C30B29/10; C30B29/36

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 76 words
A method for the preparation of silicon carbide fibers by the pyrolysis of an organosilicon compound on a substrate at an elevated temperature which comprises contacting a feed gas containing an organosilicon compound having at least one hydrogen atom and no halogen and oxygen atoms directly bonded to the silicon atoms at an elevated temperature with a finely divided powder of a metal or a compound of the metal to effect pyrolysis of the organosilicon compound.
Claim 2
Independent Claim 76 words
A method for the preparation of silicon carbide fibers by the pyrolysis of an organosilicon compound on a substrate at an elevated temperature which comprises contacting a feed gas containing an organosilicon compound having at least one hydrogen atom and no halogen and oxygen atoms directly bonded to the silicon atoms at an elevated temperature with a finely divided powder of a metal or a compound of the metal to effect pyrolysis of the organosilicon compound.
Claim 3
Dependent Claim 20 words
The method as claimed in claim 1 wherein the elevated temperature is in the range from 700° to 1450° C.
Claim 4
Dependent Claim 31 words
The method as claimed in claim 1 wherein the metal is selected from the class consisting of the metals belonging to the Ib, Va and VIII groups of the Periodic Table.
Claim 5
Dependent Claim 23 words
The method as claimed in claim 3 wherein the metal belonging to the Ib group of the Periodic Table is copper or silver.
Claim 6
Dependent Claim 30 words
The method as claimed in claim 3 wherein the metal belonging to the Va group of the Periodic Table is selected from the class consisting of vanadium, niobium and tantalum.
Claim 7
Dependent Claim 32 words
The method as claimed in claim 3 wherein the metal belonging to the VIII group of the Periodic Table is selected from the class consisting of iron, cobalt, nickel, palladium and platinum.
Claim 8
Dependent Claim 32 words
The method as claimed in claim 1 wherein the feed gas is a mixture of the organosilicon compound and a hydrocarbon compound in an equimolar amount to the organosilicon compound or smaller.
Claim 9
Dependent Claim 20 words
The method as claimed in claim 1 wherein the finely divided powder has a particle diameter not exceeding 5 μm.
Claim 10
Dependent Claim 24 words
The method as claimed in claim 1 wherein the finely divided powder is spread and deposited on a substrate plate of a refractory material.
Claim 11
Dependent Claim 16 words
The method as claimed in claim 1 wherein the feed gas is diluted with hydrogen gas.
Claim 12
Dependent Claim 29 words
The method as claimed in claim 1 wherein the compound of the metal is selected from the class consisting of oxides, carbides, salts and organic compounds of the metal.

References Cited (Backward Citations)

US4013503A Cited
US3493402A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-01-08 1988-07-09 1989-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-01-08 1992-07-09 1993-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-01-08 1996-07-09 1997-01-08 $7700.00 Window Closed / Lapsed

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