Down-hole drilling motor and method for directional drilling of boreholes

Claim 2

Down-hole drilling motor for directional drilling of boreholes in subsurface formations, said motor including a motor housing with a longitudinal axis, said housing being rigid throughout its length at all times, the upper end of the housing being provided with upper connector means for connecting the motor to the lower end of a drill string, a rotor mounted on a rotor shaft and being rotatable relative to the housing, flexible connector means connecting the rotor shaft to an output shaft provided with lower threaded connector means for threaded engagement with a drill bit, and a bearing unit mounted in the lower end of said housing and having an inclined bore therethrough at all times that supports the output shaft in an inclined position relative to the axis of the housing at all times, such that the central axis of rotation of the output shaft intersects the longitudinal axis of the housing at a point of intersection located outside the housing and below the lower end of the housing.

Claim 3

The down-hole motor as claimed in claim 1 having a drill bit connected to the lower end of said output shaft, wherein the point of intersection of said axes is located near the face of the drill bit.

Claim 4

The down-hole drilling motor as claimed in claim 1, wherein the angle of inclination between the longitudinal housing axis and the central axis of the output shaft is less than 5° at all times.

Claim 5

The down-hole drilling motor as claimed in claim 1, outwardly-extending stabilizer means on the motor housing for centralizing the motor in a borehole.

Claim 6

The down-hole drilling motor as claimed in claim 3, wherein the output shaft is connected to the rotor by means of a universal joint means.

Claim 7

The down-hole drilling motor as claimed in claim 1, wherein the motor is a hydraulically actuated motor.

Claim 8

The down-hole drilling motor as claimed in claim 6, wherein the motor is a Moineau motor.

Claim 9

Method for directional drilling of a borehole with a down-hole drilling apparatus having a housing with a motor therein which drives an output shaft mounted in a bearing in the bottom of said housing in a manner such that the axis of the output shaft is inclined to the axis of the housing comprising the steps of (a) connecting a drill bit inclined to the axis of the housing to the output shaft of the motor and connecting the motor to the lower end of a drill string, and subsequently lowering the drill string, motor and bit in a borehole, (b) continuously actuating the motor and applying weight on bit during the drilling operation, and (c) steering the drilling apparatus within an earth formation simultaneously with step (b) by rotating the drill string over periods of straight hole drilling that are preceded and succeeded by selected periods of curved hole drilling in which the drill string is not rotated while maintaining the axis of rotation of the bit at an angle to the axis of rotation of the housing at all times.

Claim 10

Method for directional drilling of a borehole with a down-hole drilling apparatus having a housing with a motor therein which drives an output shaft mounted in a bearing in the bottom of said housing in a manner such that the axis of the output shaft is inclined to the axis of the housing comprising the steps of (a) connecting a drill bit inclined to the axis of the housing to the output shaft of the motor and connecting the motor to the lower end of a drill string, and subsequently lowering the drill string, motor and bit in a borehole, (b) continuously actuating the motor and applying weight on bit during the drilling operation, and (c) steering the drilling apparatus within an earth formation simultaneously with step (b) by rotating the drill string over periods of straight hole drilling that are preceded and succeeded by selected periods of curved hole drilling in which the drill string is not rotated while maintaining the axis of rotation of the bit at an angle to the axis of rotation of the housing at all times.