Pallet leg for a corrugated cardboard pallet

Claim 1

In a corrugated cardboard pallet including a table member having tubular leg members comprised of inner and outer leg elements affixed thereto said tubular leg members comprising: a. a plurality of die-cut finger elements formed in said table member by die-cut lines radiating outward from a central circle and terminating on a circular score line of substantially the same diameter as the inner diameter of the outer leg element; b. the die-cut lines radiating tangentially outward from the periphery of the inner die-cut circle to meet the outer circular score line, thereby forming a substantially spiral pattern; c. an inner leg element having a length substantially corresponding to the length of said finger elements; d. an outer leg element proportioned to receive therein said inner leg element with said finger elements retained in the annulus formed between said outer and inner leg elements, said tubular leg members being provided by placing an outer leg element under said table member and aligned with said circular score line and an inner leg element atop said table member and aligned with said circular score line; e. said inner leg element being inserted into said outer leg element with said finger elements being captured between said outer and inner leg elements by pressing said inner leg element through said table member into said outer leg element; f. said finger elements being adhesively secured to both of said outer and inner leg elements over substantially the entire surface area of each said finger element.

Claim 3

The method of manufacturing a corrugated cardboard pallet leg element comprising the steps of: a. forming a plurality of fingers at at least one corner of a corrugated cardboard table member, the fingers consisting of an inner die-cut circle, an outer scored circle line, and a plurality of equally spaced die-cut lines extending inward from the outer scored circle line to the inner die-cut circle substantially tangentially, thereby forming a substantially spiral pattern; b. applying adhesive to the surfaces of the finger members on each of the opposite sides of the table member; c. positioning the table member over a tubular outer leg member aligned with the circular score line; d. positioning an inner leg member atop the table member and aligned with the circular score line; e. inserting the inner leg member into the outer leg member with the extended finger elements being simultaneously retained in the annulus formed between the outer and inner leg elements by pressing downwardly and rotating the inner leg member through the table member and into the outer leg member; f. said inner leg member being of a length to substantially overlie the entire surface area of each of said fingers.

Claim 4

The method of manufacturing a corrugated cardboard pallet leg element comprising the steps of: a. forming a plurality of fingers at at least one corner of a corrugated cardboard table member, the fingers consisting of an inner die-cut circle, an outer scored circle line, and a plurality of equally spaced die-cut lines extending inward from the outer scored circle line to the inner die-cut circle substantially tangentially, thereby forming a substantially spiral pattern; b. applying adhesive to the surfaces of the finger members on each of the opposite sides of the table member; c. positioning the table member over a tubular outer leg member aligned with the circular score line; d. positioning an inner leg member atop the table member and aligned with the circular score line; e. inserting the inner leg member into the outer leg member with the extended finger elements being simultaneously retained in the annulus formed between the outer and inner leg elements by pressing downwardly and rotating the inner leg member through the table member and into the outer leg member; f. said inner leg member being of a length to substantially overlie the entire surface area of each of said fingers.