Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
224 words
A method of producing a multi-ply soft absorbent cellulose web comprising the steps of: (a) embossing first and second separate tissue webs on first and second embossing rolls, said embossing rolls having a pattern of raised embossing areas thereon such that a repeating pattern of projecting land areas and recessed areas is produced on each tissue web; (b) applying adhesive to said projecting land areas of one of said tissue webs; (c) aligning said separate tissue webs such that a portion of said projecting land areas of said first tissue web are in contact with a portion of said projecting land areas of said second tissue web, with said recessed areas of said separate tissue webs being spaced apart from one another; and (d) combining said first and second tissue webs at the location of a combiner nip formed between one of said embossing rolls and a relieved patterned marrying roll, said marrying roll having a discrete pattern of raised surfaces thereon, whereby, said first and second tissue webs are laminated one to another at the locations where said raised surfaces of said marrying roll contact said points of contact of said projecting land areas of said first and second tissue webs at said combiner nip and said resulting cellulose web is debulked only at said pattern of raised surfaces on said marrying roll.
Claim 2
Independent Claim
224 words
A method of producing a multi-ply soft absorbent cellulose web comprising the steps of: (a) embossing first and second separate tissue webs on first and second embossing rolls, said embossing rolls having a pattern of raised embossing areas thereon such that a repeating pattern of projecting land areas and recessed areas is produced on each tissue web; (b) applying adhesive to said projecting land areas of one of said tissue webs; (c) aligning said separate tissue webs such that a portion of said projecting land areas of said first tissue web are in contact with a portion of said projecting land areas of said second tissue web, with said recessed areas of said separate tissue webs being spaced apart from one another; and (d) combining said first and second tissue webs at the location of a combiner nip formed between one of said embossing rolls and a relieved patterned marrying roll, said marrying roll having a discrete pattern of raised surfaces thereon, whereby, said first and second tissue webs are laminated one to another at the locations where said raised surfaces of said marrying roll contact said points of contact of said projecting land areas of said first and second tissue webs at said combiner nip and said resulting cellulose web is debulked only at said pattern of raised surfaces on said marrying roll.
Claim 3
Dependent Claim
45 words
The method as recited in claim 1, wherein said marrying roll comprises a substantially non-resilient rubber covered steel roll mounted adjacent one of said embossing rolls and laminating said tissue webs one to another with a pressure of at least 10 pounds per lineal inch.
Claim 4
Dependent Claim
106 words
The method as recited in claim 1, further comprising arranging said pattern on said marrying roll in the form of a repeating crosshatch grid comprising from about 10% to about 40% of said marrying roll surface, said pattern having parallel sets of raised elements arranged perpendicular to one another, such that the debulked areas of said tissue web comprise from about 10% to about 40% of the surface area of said cellulose web, and said tissue webs are laminated to one another at from about 10% to about 40% of said points of contact of said projecting land areas of said first and second tissue webs.
Claim 5
Dependent Claim
44 words
The method as recited in claim 3, further comprising arranging said pattern on said marrying roll such that said parallel sets of raised elements arranged perpendicular to one another are each arranged at an acute angle to the machine direction of said cellulose web.
Claim 6
Dependent Claim
31 words
The method as recited in claim 4, further comprising relieving said crosshatch grid pattern by providing spaces in each of said raised elements between each of said perpendicularly oriented raised elements.
Claim 7
Dependent Claim
93 words
The method as recited in claim 1, further comprising arranging said pattern in the form of raised dots of circular or rectangular configuration which cover from about 10% to about 40% of said marrying roll surface, such that the debulked area of said tissue web comprises from about 10% to about 40% of the surface area of said tissue web, and said tissue webs are laminated to one another at from about 10% to about 40% of said points of contact of said projecting land areas of said first and second tissue webs.