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US4482679A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat-curable epoxy compositions containing diaryliodosyl salts

Assignee: Novartis Corp
•
Filing: 1983-09-09
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Granted: 1984-11-13
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Expires: 2003-09-09
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Abstract

Abstract Compositions that cure when heated comprise (A) an epoxide resin and (B) an effective amount of (i) a diaryliodosyl salt of formula ##STR1## where R 1 and R 2 , which may be the same or different, each represents a monovalent aromatic radical of from 4 to 25 carbon atoms, such as a substituted or unsubstituted phenyl group, M represents a metal or metalloid atom, such as phosphorus or boron, X represents a halogen atom, particularly chlorine or fluorine, and n is 4, 5, or 6, and is greater by one than the valency of M or MX n - represents pentafluorohydroxoantimonate, and (ii) a catalyst for the diaryliodosyl salt which is a salt or complex of a d-block transition metal, a stannous salt, an organic peroxide, or an α-hydroxy compound. Typically, the epoxide resin (A) is a bisphenol A diglycidyl ether, the salt (i) is diphenyliodosyl tetrafluoroborate or hexafluorophosphate, and the catalyst (ii) is cupric acetylacetonate or benzpinacol. The compositions may be used in moulding materials, coatings, sealants, adhesives, composites, laminates, and impregnated tapes.

Inventors

  • 👤 Edward Irving

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 15:47
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/68

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 111 words
A heat-curable composition comprising (A) an epoxide resin and (B) an effective amount of (i) a diaryliodosyl salt of formula ##STR7## where R 1 and R 2 , which may be the same or different, each represent a monovalent aromatic radical of from 4 to 25 carbon atoms, M represents a metal or metalloid atom, X represents a halogen atom, and n is 4, 5, or 6, and is greater by one than the valency of M or MX n - represents pentafluorohydroxoantimonate, and (ii) as catalyst for the diaryliodosyl salt, a salt or complex of a d-block transition metal, a stannous salt, an organic peroxide, or an activated α-hydroxy compound.
Claim 2
Dependent Claim 111 words
A heat-curable composition comprising (A) an epoxide resin and (B) an effective amount of (i) a diaryliodosyl salt of formula ##STR7## where R 1 and R 2 , which may be the same or different, each represent a monovalent aromatic radical of from 4 to 25 carbon atoms, M represents a metal or metalloid atom, X represents a halogen atom, and n is 4, 5, or 6, and is greater by one than the valency of M or MX n - represents pentafluorohydroxoantimonate, and (ii) as catalyst for the diaryliodosyl salt, a salt or complex of a d-block transition metal, a stannous salt, an organic peroxide, or an activated α-hydroxy compound.
Claim 3
Dependent Claim 17 words
A composition as claimed in claim 1, in which R 1 and R 2 are the same.
Claim 4
Dependent Claim 57 words
A composition as claimed in claim 1, in which R 1 and R 2 represent optionally substituted thienyl, furyl, pyridyl, pyrazolyl, anthryl, phenanthryl, fluorenyl, phenyl, or naphthyl groups, or groups of formula ##STR8## where Y denotes a carbon-carbon bond, an ether oxygen atom, or a group of formula --CH 2 -- or --C(CH 3 ) 2 --.
Claim 5
Dependent Claim 35 words
A composition as claimed in claim 3, in which R 1 and R 2 are substituted by an alkyl or alkoxy group of 1 to 4 carbon atoms, a nitro group or a halogen atom.
Claim 6
Dependent Claim 21 words
A composition as claimed in claim 1, in which M represents a boron, phosphorus, arsenic, antimony, tin, bismuth, or iron atom.
Claim 7
Dependent Claim 14 words
A composition as claimed in claim 1, in which X represents fluorine or chlorine.
Claim 8
Dependent Claim 46 words
A composition as claimed in claim 6, in which MX n - is AsF 6 - , SbCl 6 - , BiCl 6 - , SbF 6 - , SnCl 5 - , FeCl 4 - , BF 4 - , or PF 6 - .
Claim 9
Dependent Claim 22 words
A composition as claimed in claim 1, in which the catalyst (ii) is dicumyl peroxide, tert.butyl perbenzoate, tert.butyl peroxide, or benzoyl peroxide.
Claim 10
Dependent Claim 24 words
A composition as claimed in claim 1, in which the catalyst (ii) is a salt or complex of zinc, cobalt, chromium, iron, or copper.
Claim 11
Dependent Claim 21 words
A composition as claimed in claim 9, in which the catalyst (ii) is a chloride, acetate, trichloroacetate, naphthenate, octanoate, or oxalate.
Claim 12
Dependent Claim 40 words
A composition as claimed in claim 9, in which the catalyst (ii) is a π-orbital complex or a complex with a ligand which forms an inner complex and is an aldehyde, ketone, carboxamide, or an aliphatic aminomonocarboxylic, or aminopolycarboxylic acid.
Claim 13
Dependent Claim 18 words
A composition as claimed in claim 11, in which the catalyst is a complex formed with a 1,3-diketone.
Claim 14
Dependent Claim 22 words
A composition as claimed in claim 1, in which the catalyst (ii) is ascorbic acid, in acyloin, a benzoin, pinacol, or benzpinacol.
Claim 15
Dependent Claim 26 words
A composition as claimed in claim 1, which contains 0.01% to 10% by weight of the diaryliodosyl salt (i) calculated on the weight of epoxide resin.
Claim 16
Dependent Claim 26 words
A composition as claimed in claim 1, which contains from 10% to 150% by weight of the catalyst (ii), calculated on the weight of diaryliodosyl salt.
Claim 17
Dependent Claim 36 words
A process for crosslinking epoxide resins which comprises (1) forming a composition as claimed in claim 1, and (2) heating the composition to such a temperature and for such a time that the epoxide resin crosslinks.
Claim 18
Dependent Claim 19 words
A process as claimed in claim 16, in which the composition is heated to a temperature above 50° C.
Claim 19
Dependent Claim 23 words
A process as claimed in claim 17, in which the composition is heated to a temperature within the range 80° to 180° C.
Claim 20
Dependent Claim 11 words
Cured products made by a process as claimed in claim 16.

References Cited (Backward Citations)

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GB1539192A Cited
US4192924A Cited
US4216288A Cited
GB2042550A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-11-13 1988-05-14 1988-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-11-13 1992-05-14 1992-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-11-13 1996-05-14 1996-11-13 $7700.00 Window Closed / Lapsed

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