US4481786A — Electronic control for a domestic appliance

Claim 1

Independent Claim 183 words

An apparatus for monitoring an output torque of an AC motor supplied with a voltage at a level and an alternating current and having a run winding and for controlling the operational sequence of a device operated by said motor, said apparatus comprising: an electronic means for generating a signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase angle numbers representing the output torque of said motor; and a control means for controlling said device by initiating and concluding selected operations within said operational sequence dependent on said phase angle numbers.

Claim 2

Independent Claim 183 words

An apparatus for monitoring an output torque of an AC motor supplied with a voltage at a level and an alternating current and having a run winding and for controlling the operational sequence of a device operated by said motor, said apparatus comprising: an electronic means for generating a signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase angle numbers representing the output torque of said motor; and a control means for controlling said device by initiating and concluding selected operations within said operational sequence dependent on said phase angle numbers.

Claim 3

Dependent Claim 46 words

The apparatus of claim 1 wherein said electronic means comprises a continuous ferrite core transformer having a primary winding including at least one turn of said run winding, and a secondary winding at which said signal is generated, said secondary winding connected to said logic circuit.

Claim 4

Dependent Claim 33 words

The apparatus of claim 2 wherein said AC motor has a true phase angle and said processing means includes program means for generating a phase pulse number representative of said true phase angle.

Claim 5

Dependent Claim 28 words

The apparatus of claim 2 wherein said processing means includes program means for generating a phase pulse number representative of a voltage compensated phase angle of said motor.

Claim 6

Dependent Claim 55 words

The apparatus of claim 1 wherein said logic circuit is comprised of: an OR means connected to said electronic means for receiving said signal therefrom; and a set-reset flip-flop having a set input connected to an output of said voltage zero detector circuit and a reset input connected to an output of said OR means.

Claim 7

Dependent Claim 65 words

The apparatus of claim 5 wherein said OR means consists of a first comparator having a non-inverting input connected to a reference voltage source and an inverting input connected to said electronic means, and a second comparator having a non-inverting input connected to said electronic means and a grounded inverting input, said first and second comparators having a common output connected to said reference voltage.

Claim 8

Dependent Claim 36 words

The apparatus of claim 1 further comprising a voltage regulator circuit for regulating said voltage level for generating an operating voltage for said zero detector circuit and for said logic circuit and for said processing means.

Claim 9

Dependent Claim 12 words

The apparatus of claim 1 wherein said processing means is a microcomputer.

Claim 10

Dependent Claim 81 words

The apparatus of claim 1 wherein said motor further includes a start winding, and wherein said processing means further utilizes said second pulses and a fractional portion of said first pulses for generating a series of phase angle numbers representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said control means comprises a means for deenergizing said start winding when said phase angle number falls below a selected phase angle value.

Claim 11

Dependent Claim 46 words

The apparatus of claim 9 wherein said processing means includes a first program for manipulating said first and second pulses to generate said series of phase angle numbers and a second program for determining when said phase angle number falls below said selected phase angle value.

Claim 12

Dependent Claim 88 words

The apparatus of claim 1 wherein said motor further includes a start winding and wherein said processing means further utilizes said second pulses for generating a series of voltage compensated phase angle numbers representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said control means comprises a means for de-energizing said start winding and a means for de-energizing said run winding if said phase angle numbers equal a selected phase angle number for a specified period of time.

Claim 13

Dependent Claim 27 words

The apparatus of claim 11 wherein said specified period of time is determined by a selected number of half cycles of the AC voltage for said motor.

Claim 14

Dependent Claim 39 words

The apparatus of claim 11 wherein said means for de-energizing said start winding and said means for de-energizing said run winding are each comprised of a TRIAC and a means for triggering said TRIAC operated by said processing means.

Claim 15

Dependent Claim 253 words

In an appliance having electrically operated devices including a driving motor which produces a torque and which is supplied by an AC voltage at a given level and an alternating current, said motor having a run winding, and control means for operating said devices at selected times, said control means comprising: a continuous core transformer for detecting current polarity change in said motor and having a primary winding including at least one turn of said run winding and a secondary winding, said transformer generating an electrical signal at said secondary winding upon detection of said polarity change; a voltage zero detector circuit for generating a series of first pulses which are inversely related to the given level of AC voltage supplied to said motor; a logic circuit connected to said ferrite core transformer secondary winding and to said voltage zero detector circuit for generating a series of second pulses spaced in time from said first pulses and respectively dependent on the time spacing between a beginning of one of said first pulses and a current polarity change immediately following said leading edge; a processing means for utilizing said first and second pulses for generating a phase number which is inversely proportional to the torque produced by said motor at a point in time, said processing means further comprising means manipulating said phase number to generate a control signal; and an operating means for utilizing said control signal for controlling timing of the electrical operating of at least one of said electrically operated devices.

Claim 16

Dependent Claim 253 words

In an appliance having electrically operated devices including a driving motor which produces a torque and which is supplied by an AC voltage at a given level and an alternating current, said motor having a run winding, and control means for operating said devices at selected times, said control means comprising: a continuous core transformer for detecting current polarity change in said motor and having a primary winding including at least one turn of said run winding and a secondary winding, said transformer generating an electrical signal at said secondary winding upon detection of said polarity change; a voltage zero detector circuit for generating a series of first pulses which are inversely related to the given level of AC voltage supplied to said motor; a logic circuit connected to said ferrite core transformer secondary winding and to said voltage zero detector circuit for generating a series of second pulses spaced in time from said first pulses and respectively dependent on the time spacing between a beginning of one of said first pulses and a current polarity change immediately following said leading edge; a processing means for utilizing said first and second pulses for generating a phase number which is inversely proportional to the torque produced by said motor at a point in time, said processing means further comprising means manipulating said phase number to generate a control signal; and an operating means for utilizing said control signal for controlling timing of the electrical operating of at least one of said electrically operated devices.

Claim 17

Dependent Claim 19 words

The control means of claim 14 wherein said processing means comprises program means for generating a true phase number.

Claim 18

Dependent Claim 12 words

The control means of claim 15 wherein said appliance comprises a dishwasher.

Claim 19

Dependent Claim 13 words

The control means of claim 15 wherein said appliance comprises a clothes dryer.

Claim 20

Dependent Claim 15 words

The control means of claim 15 wherein said appliance comprises a vertical axis automatic washer.

Claim 21

Dependent Claim 14 words

The control means of claim 15 wherein said appliance comprises a horizontal-axis automatic washer.

Claim 22

Dependent Claim 61 words

The control means of claim 14 wherein said logic circuit is comprised of: an OR means connected to said secondary winding of said core transformer for receiving said electrical signal therefrom; and a set-reset flip-flop having a set input connected to an output of said voltage zero detector circuit and a reset input connected to an output of said OR means.

Claim 23

Dependent Claim 73 words

The control means of claim 20 wherein said OR means consists of a first comparator having a non-inverting input connected to a reference voltage source and an inverting input connected to said secondary of said ferrite core transformer, and a second comparator having a non-inverting input connected to said secondary of said core transformer and a grounded inverted input, said first and second comparators having a common output connected to said reference voltage.

Claim 24

Dependent Claim 37 words

The control means of claim 14 further comprising a voltage regulator circuit for regulating said voltage level for generating an operating voltage for said zero detector circuit and for said logic circuit and for said processing means.

Claim 25

Dependent Claim 13 words

The control means of claim 14 wherein said processing means is a microcomputer.

Claim 26

Dependent Claim 89 words

The control means of claim 14 wherein said motor further includes a start winding, and wherein said means manipulating said phase number utilizes said first pulses and said second pulses for generating a series of phase numbers representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said processing means generates said control signal when said phase number falls below a selected phase angle threshold value, said operating means de-energizing said start winding upon the generation of said control signal.

Claim 27

Dependent Claim 99 words

The control means of claim 14 wherein said motor further includes a start winding and wherein said means manipulating said phase number utilizes said first pulses and said second pulses for generating a series of phase angle numbers representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said processing means generates said control signal if said phase angle numbers equal a selected phase angle number for a specified period of time, said operating means de-energizing said start winding and said run winding upon the generation of said control signal.

Claim 28

Dependent Claim 27 words

The control means of claim 23 wherein said specified period of time is determined by a selected number of half-cycles of the AC voltage for said motor.

Claim 29

Dependent Claim 276 words

In an automatic washing machine having a controlled cycle of operation and including a tub to be filled with liquid and clothes, an agitation means for agitating the clothes, and a motor supplied with an AC voltage and current, said motor having a run winding producing an output torque for driving said agitation means, an automatic water level control comprising: a continuous core transformer having a primary winding including a portion of said run winding for detecting a current polarity change in said run winding and having a secondary winding at which an electrical signal is generated upon detection of said polarity change; a voltage zero crossover detection circuit for generating a series of voltage pulses related to the level of said AC voltage; a logic circuit connected to said vlotage zero crossover detection circuit and to said secondary winding for generating a series of phase pulses, each of said phase pulses lasting from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for generating a phase number from said voltage pulses and said phase pulses related to the phase angle of said motor at a given point in time, said processing means including program means for manipulating said phase number to generate a control signal as a selected function of said phase number; a fill valve means for filling said tub with liquid; a valve means for opening and closing said fill valve means; and valve control means opening said valve means at a selected point in said cycle of operation and closing said valve means upon generation of said control signal.

Claim 30

Dependent Claim 276 words

In an automatic washing machine having a controlled cycle of operation and including a tub to be filled with liquid and clothes, an agitation means for agitating the clothes, and a motor supplied with an AC voltage and current, said motor having a run winding producing an output torque for driving said agitation means, an automatic water level control comprising: a continuous core transformer having a primary winding including a portion of said run winding for detecting a current polarity change in said run winding and having a secondary winding at which an electrical signal is generated upon detection of said polarity change; a voltage zero crossover detection circuit for generating a series of voltage pulses related to the level of said AC voltage; a logic circuit connected to said vlotage zero crossover detection circuit and to said secondary winding for generating a series of phase pulses, each of said phase pulses lasting from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for generating a phase number from said voltage pulses and said phase pulses related to the phase angle of said motor at a given point in time, said processing means including program means for manipulating said phase number to generate a control signal as a selected function of said phase number; a fill valve means for filling said tub with liquid; a valve means for opening and closing said fill valve means; and valve control means opening said valve means at a selected point in said cycle of operation and closing said valve means upon generation of said control signal.

Claim 31

Dependent Claim 71 words

The automatic washer of claim 27 wherein said agitation means is driven in oscillation through a given stroke length having a maximum and minimum torque per stroke, and wherein said program means includes means for determining a difference in said phase numbers per stroke of said agitation means related to the difference in said maximum and minimum torque, said program means generating said control signal at a given difference threshold level.

Claim 32

Dependent Claim 74 words

The automatic washer of claim 28 wherein said program means includes means for determining the numerical difference between the maximum sum of two consecutive phase numbers and the minimum sum of two consecutive phase numbers per agitation means stroke and for repeatedly summing a plurality of consecutive numerical differences each agitation stroke, said program means generating said control signal when said plural sum falls below said threshold level a given number of consecutive strokes.

Claim 33

Dependent Claim 59 words

The automatic water level control of claim 27 wherein said logic circuit is comprised of: an OR means connected to said secondary winding for receiving said signal therefrom; and a set-reset flip-flop having a set input connected to an output of said voltage zero crossover detection circuit and a reset input connected to an output of said OR means.

Claim 34

Dependent Claim 68 words

The automatic water level control of claim 30 wherein said OR means consists of a first comparator having a non-inverting input connected to a reference voltage source and an inverting input connected to said secondary winding, and a second comparator having a non-inverting input connected to said secondary winding and a grounded inverting input, said first and second comparators having a common output connected to said reference voltage.

Claim 35

Dependent Claim 40 words

The automatic water level control of claim 27 further comprising a voltage regulator circuit for regulating said voltage level for generating an operating voltage for said zero crossover detection circuit and for said logic circuit and for said processing means.

Claim 36

Dependent Claim 15 words

The automatic water level control of claim 27 wherein said processing means is a microcomputer.

Claim 37

Dependent Claim 73 words

The automatic water level control of claim 27 wherein said motor further includes a start winding, and wherein said processing means further generates a series of phase angle measurements representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said automatic water level control further comprises a means for de-energizing said start winding when said phase angle measurement equals a selected phase angle value.

Claim 38

Dependent Claim 86 words

The automatic water level control of claim 27 wherein said motor further includes a start winding and wherein said processing means further generates a series of phase angle measurements representing periodic measurements of the phase angle of said run winding of said motor during motor startup, and wherein said automatic water level control further comprises a means for de-energizing said start winding and a means for de-energizing said run winding if said phase angle measurements equal a selected phase angle for a specified period of time.

Claim 39

Dependent Claim 30 words

The automatic water level control of claim 35 wherein said specified period of time is determined by a selected number of half cycles of the AC voltage for said motor.

Claim 40

Dependent Claim 42 words

The automatic water level control of claim 35 wherein said means for de-energizing said start winding and said means for de-energizing said run winding are each comprised of a TRIAC and a means for triggering said TRIAC operated by said processing means.

Claim 41

Dependent Claim 206 words

In a dishwashing appliance having a cavity for receiving dishes to be washed, a pumping means for delivering washing liquid to said cavity and to a drain, an AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said pumping means, and a control apparatus for operating said dishwasher through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase angle numbers representing said output torque of said motor; and control means for controlling said cycle of operation dependent on said phase angle numbers.

Claim 42

Dependent Claim 206 words

In a dishwashing appliance having a cavity for receiving dishes to be washed, a pumping means for delivering washing liquid to said cavity and to a drain, an AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said pumping means, and a control apparatus for operating said dishwasher through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase angle numbers representing said output torque of said motor; and control means for controlling said cycle of operation dependent on said phase angle numbers.

Claim 43

Dependent Claim 46 words

The dishwashing appliance of claim 38 wherein said electronic means comprises a continuous core transformer having a primary winding including at least one turn of said run winding, and a secondary winding at which said signal is generated, said secondary winding connected to said logic circuit.

Claim 44

Dependent Claim 75 words

The dishwashing appliance of claim 38 wherein said processing means includes: means for repeatedly generating a true phase angle number from said first and second pulses; means for summing a given plurality of said true phase angle numbers; means for generating a pump slugging number including means for summing an absolute difference between given sums of said true phase angle numbers; and means for generating a control signal at a given pump slugging number threshold.

Claim 45

Dependent Claim 59 words

The dishwashing appliance of claim 40 including a water fill valve for delivering washing liquid to said cavity, and wherein said control means comprises valve control means for opening and closing said valve, said valve control means opening said valve at a given point in said cycle of operation and closing said valve upon generation of said control signal.

Claim 46

Dependent Claim 192 words

In a clothes dryer having a rotatably mounted drum for receiving clothes to be dried, an AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said drum in rotation, and a control apparatus for operating said dryer through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said outut torque of said motor; and a control means for controlling said cycle of operation dependent on said phase numbers.

Claim 47

Dependent Claim 192 words

In a clothes dryer having a rotatably mounted drum for receiving clothes to be dried, an AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said drum in rotation, and a control apparatus for operating said dryer through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said outut torque of said motor; and a control means for controlling said cycle of operation dependent on said phase numbers.

Claim 48

Dependent Claim 46 words

The clothes dryer of claim 42 wherein said electronic means comprises a continuous core transformer having a primary winding including at least one turn of said run winding, and a secondary winding at which said signal is generated, said secondary winding connected to said logic circuit.

Claim 49

Dependent Claim 75 words

The clothes dryer of claim 42 wherein said processing means includes: means for repeatedly generating a true phase angle number from said first and second pulses; means for summing a given plurality of said true phase angle numbers; means for generating a clothes tumble number including means for summing an absolute difference between given sums of said true phase angle numbers; and means for generating a control signal at a given clothes tumble number threshold.

Claim 50

Dependent Claim 49 words

The clothes dryer of claim 44 wherein said means for summing sums true phase angle numbers over each one-quarter of a revolution of said drum, and said means for generating further includes means for comparing one-quarter revolution sum with the fifth previous one-quarter revolution sum to obtain said difference.

Claim 51

Dependent Claim 25 words

The clothes dryer of claim 45 wherein said control means includes termination means for terminating operation of said motor after receipt of said control signal.

Claim 52

Dependent Claim 196 words

In a heating/cooling heat pump appliance having an outdoor heat exchanger, a cooling means for cooling said heat exchanger, and AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said cooling means, and a control apparatus for operating said appliance in a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said output torque of said motor; and control means for controlling said cycle of operation dependent on said phase angle numbers.

Claim 53

Dependent Claim 196 words

In a heating/cooling heat pump appliance having an outdoor heat exchanger, a cooling means for cooling said heat exchanger, and AC drive motor supplied with a voltage at a level and an alternating current and having a run winding, said motor producing an output torque for driving said cooling means, and a control apparatus for operating said appliance in a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said output torque of said motor; and control means for controlling said cycle of operation dependent on said phase angle numbers.

Claim 54

Dependent Claim 47 words

The heat pump appliance of claim 47 wherein said electronic means comprises a continuous core transformer having a primary winding including at least one turn of said run winding, and a secondary winding at which said signal is generated, said secondary winding connected to said logic circuit.

Claim 55

Dependent Claim 51 words

The heat pump appliance of claim 47 wherein said processing means includes: means for repeatedly generating a voltage compensated phase number from said second pulses; means for averaging a plurality of said voltage compensated phase numbers; and means for generating a control signal at a given threshold level of said average.

Claim 56

Dependent Claim 171 words

In an appliance apparatus having a sequence of operations comprising a sequential cycle of operation, electrically operated means including an AC motor operating said appliance apparatus, said motor supplied with an AC voltage at a level and an alternating current, said motor having a run winding including a phase angle inversely proportional to the mechanical load on said motor, said motor including ON and OFF operational states, and a control means for controlling the cycle of operation of said apparatus, said control means comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding, said electronic means including a continuous core transformer having a primary winding including one turn of said run winding; and processing means for utilizing said signal to produce a digital signal dependent on said phase angle, said processing means including sequential control means monitoring said digital signal for controlling said sequential cycle of operation of said devices including the ON and OFF operational states of said motor.

Claim 57

Dependent Claim 171 words

In an appliance apparatus having a sequence of operations comprising a sequential cycle of operation, electrically operated means including an AC motor operating said appliance apparatus, said motor supplied with an AC voltage at a level and an alternating current, said motor having a run winding including a phase angle inversely proportional to the mechanical load on said motor, said motor including ON and OFF operational states, and a control means for controlling the cycle of operation of said apparatus, said control means comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding, said electronic means including a continuous core transformer having a primary winding including one turn of said run winding; and processing means for utilizing said signal to produce a digital signal dependent on said phase angle, said processing means including sequential control means monitoring said digital signal for controlling said sequential cycle of operation of said devices including the ON and OFF operational states of said motor.

Claim 58

Dependent Claim 71 words

The appliance apparatus of claim 50 wherein said processing means includes: means for repeatedly generating a true phase angle number from said signal; means for summing a given plurality of said true phase angle numbers; means for generating a torque variability number including means for summing an absolute difference between given sums of said true phase angle numbers; and means for generating a control signal at a given torque variability threshold.

Claim 59

Dependent Claim 65 words

The appliance apparatus of claim 50 wherein said processing means includes: means for repeatedly generating a phase number from said signal; means for summing a given plurality of said phase numbers; means for generating a torque variability number including means for summing an absolute difference between given sums of said phase numbers; and means for generating a control signal at a given torque variability threshold.

Claim 60

Dependent Claim 49 words

The appliance apparatus of claim 50 wherein said processing means includes: means for repeatedly generating a voltage compensated phase number from said signal; means for averaging a plurality of said voltage compensated phase numbers; and means for generating a control signal at a given threshold level of said average.

Claim 61

Dependent Claim 198 words

In a horizontal axis clothes washer having a rotatably mounted drum for receiving clothes to be washed, an AC drive motor supplied with an AC voltage at a level and an alternating current, said motor having a run winding, said motor producing an output torque for driving said drum in rotation and a control apparatus for operating said washer through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said output torque of said motor; and a control means for controlling said cycle of operation dependent on said phase numbers.

Claim 62

Dependent Claim 198 words

In a horizontal axis clothes washer having a rotatably mounted drum for receiving clothes to be washed, an AC drive motor supplied with an AC voltage at a level and an alternating current, said motor having a run winding, said motor producing an output torque for driving said drum in rotation and a control apparatus for operating said washer through a cycle of operation, said apparatus comprising: an electronic means for generating an electrical signal upon each occurrence of a current polarity change in said run winding; a voltage zero detector circuit for generating a series of first pulses each having a duration determined by the level of voltage supplied to said motor; a logic circuit connected to said electronic means and to said voltage zero detector circuit for generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; a processing means for manipulating said first pulses and said second pulses to generate various phase numbers representing said output torque of said motor; and a control means for controlling said cycle of operation dependent on said phase numbers.

Claim 63

Dependent Claim 47 words

The clothes washer of claim 54 wherein said electronic means comprises a continuous ferrite core transformer having a primary winding including at least one turn of said run winding, and a secondary winding at which said signal is generated, said secondary winding connected to said logic circuit.

Claim 64

Dependent Claim 75 words

The clothes washer of claim 54 wherein said processing means includes: means for repeatedly generating a true phase angle number from said first and second pulses; means for summing a given plurality of said true phase angle numbers; means for generating a clothes tumble number including means for summing an absolute difference between given sums of said true phase angle numbers; and means for generating a control signal at a given clothes tumble number threshold.

Claim 65

Dependent Claim 49 words

The clothes washer of claim 56 wherein said means for summing sums true phase angle numbers over each one-quarter of a revolution of said drum, and said means for generating further includes means for comparing one-quarter revolution sum with the fifth previous one-quarter revolution sum to obtain said difference.

Claim 66

Independent Claim 164 words

A method for controlling an appliance having electrically operated devices and at least one motor-driven component, said electrically operated devices including a given level AC voltage and current supplied motor having a run winding, said motor producing an output torque for driving said component, said method comprising the steps of: detecting each polarity change of the current in said run winding; generating a signal upon occurrence of each said polarity change; generating a series of voltage pulses each having a duration which is inversely proportional to the level of said AC voltage; generating a series of phase pulses each having a duration beginning at a leading edge of one of said voltage pulses and ending at a current polarity change immediately following said leading edge; utilizing said voltage pulses and said phase pulses for generating a phase angle number corresponding to said output torque of said motor; and energizing and de-energizing said electrically operated devices as a selected function of said phase angle number.

Claim 67

Independent Claim 164 words

A method for controlling an appliance having electrically operated devices and at least one motor-driven component, said electrically operated devices including a given level AC voltage and current supplied motor having a run winding, said motor producing an output torque for driving said component, said method comprising the steps of: detecting each polarity change of the current in said run winding; generating a signal upon occurrence of each said polarity change; generating a series of voltage pulses each having a duration which is inversely proportional to the level of said AC voltage; generating a series of phase pulses each having a duration beginning at a leading edge of one of said voltage pulses and ending at a current polarity change immediately following said leading edge; utilizing said voltage pulses and said phase pulses for generating a phase angle number corresponding to said output torque of said motor; and energizing and de-energizing said electrically operated devices as a selected function of said phase angle number.

Claim 68

Dependent Claim 41 words

The method of claim 58 whereinthe step of generating a signal upon the occurrence of each said polarity change is further defined by generating a series of alternating positive and negative voltage spikes upon the occurrence of each said polarity change.

Claim 69

Dependent Claim 65 words

The method of claim 59 wherein the step of generating a series of alternating positive and negative voltage spikes upon the occurrence of each said polarity change is further defined by generating said spikes with a continuous ferrite core transformer having a primary winding consisting of at least one turn of said run winding and a secondary winding in which said voltage spikes are generated.

Claim 70

Dependent Claim 58 words

The method of claim 58 wherein the step of generating a series of voltage pulses is further defined by the steps of: fullwave rectifying said AC voltage; comparing the fullwave rectified voltage to a selected voltage threshold level; and generating a voltage pulse for those periods during which said fullwave rectified voltage is below said voltage threshold level.

Claim 71

Dependent Claim 112 words

The method of claim 58 wherein the step of generating a series of phase pulses is further defined by the steps of: supplying the signals generated upon the occurrence of each polarity change to an OR means for generating an output series of pulses occurring at said polarity changes; supplying said output pulses from said OR means to a reset input of a set-reset flip-flop; and supplying said voltage pulses to a set input of said flip-flop, whereby said flip-flop is set at the beginning of each voltage pulse and generates a pulse which is said phase pulse for a duration until reset by a next-following output pulse from said OR means.

Claim 72

Dependent Claim 41 words

The method of claim 58 comprising the further step of regulating said AC voltage for generating a DC voltage for use by a plurality of electronic elements employed for generating said series of voltage pulses and said series of phase pulses.

Claim 73

Dependent Claim 28 words

The method of claim 58 wherein a microcomputer is employed for the step of utilizing the voltage pulses and the phase pulses for generating said phase angle number.

Claim 74

Dependent Claim 92 words

The method of claim 58 wherein said motor further includes a start winding and wherein said method comprises the additional steps of: determining the difference in duration between respective phase pulses and 1/2 of the voltage pulses for generating a series of true phase numbers representing periodic measurements of the phase angle of said run winding of said motor during motor startup; comparing said series of true phase numbers to a selected phase angle threshold; and de-energizing said start winding when said true phase number falls below said selected phase angle threshold.

Claim 75

Dependent Claim 87 words

The method of claim 58 wherein said motor further includes a start winding and wherein said method comprises the additional steps of: generating a series of phase angle numbers from said phase pulses representing periodic measurements of the phase angle of said run winding of said motor during motor startup; comparing said phase angle numbers to a selected phase angle number; and de-energizing said run winding and said start winding if said phase angle numbers equal said selected phase angle number for a specified period of time.

Claim 76

Dependent Claim 93 words

The method of claim 58 wherein said appliance further includes a drive train between said motor and said motor-driven component and comprising the additional steps of: determining a first phase angle number representing the amount of motor output torque which is expended to overcome the friction in said drive train; determining a second phase angle number representing the amount of motor output torque which is expended to overcome the friction in said drive train plus the torque expended in driving said motor driven component; and subtracting said first number from said second number.

Claim 77

Dependent Claim 70 words

The method of claim 67 wherein the steps of determining the amount of motor output torque which is expended are further defined by the steps of: determining the first number at a time at which a minimum load is placed on said motor by said motor-driven component; and determining said second number at a time at which a maximum load is placed on said motor by said motor driven component.

Claim 78

Independent Claim 194 words

A method for controlling a water level in an automatic laundry appliance having an electrically operated means for commencing and terminating water fill to a tub in said appliance containing wash liquid and clothes, said appliance further having a motor-driven agitation means in said tub and a given level AC voltage and current supplied motor with a run winding, said motor providing an output torque for driving said agitation means, said method comprising the steps of: electronically monitoring a polarity change of the current in said run winding and generating a signal upon each occurrence of said polarity change; generating a series of voltage pulses each having a duration which is inversely proportional to the level of said AC voltage; generating a series of phase pulses each having a duration beginning at the leading edge of one of said voltage pulses and ending at the next-following polarity change; utilizing said voltage pulses and said phase pulses for generating a phase angle number corresponding to said output torque of said motor; and de-energizing said means for commencing and terminating water fill to said tub upon attainment of a selected function of said phase angle numbers.

Claim 79

Independent Claim 194 words

A method for controlling a water level in an automatic laundry appliance having an electrically operated means for commencing and terminating water fill to a tub in said appliance containing wash liquid and clothes, said appliance further having a motor-driven agitation means in said tub and a given level AC voltage and current supplied motor with a run winding, said motor providing an output torque for driving said agitation means, said method comprising the steps of: electronically monitoring a polarity change of the current in said run winding and generating a signal upon each occurrence of said polarity change; generating a series of voltage pulses each having a duration which is inversely proportional to the level of said AC voltage; generating a series of phase pulses each having a duration beginning at the leading edge of one of said voltage pulses and ending at the next-following polarity change; utilizing said voltage pulses and said phase pulses for generating a phase angle number corresponding to said output torque of said motor; and de-energizing said means for commencing and terminating water fill to said tub upon attainment of a selected function of said phase angle numbers.

Claim 80

Dependent Claim 59 words

The method of claim 69 wherein the step of monitoring and generating a signal upon the occurrence of each said polarity change is further defined by generating said signal with a continuous ferrite core transformer having a primary winding consisting of at least one turn of said run winding and a secondary winding in which said signal is generated.

Claim 81

Independent Claim 139 words

A method of controlling an appliance having a sequence of operations comprising a cycle of operation, electrically operated means including an AC motor operating said apparatus, said motor supplied with an alternating current voltage at a level and an alternating current, said motor having a run winding including a phase angle inversely proportional to a mechanical load on said motor, said motor having ON and OFF operational states, said method comprising the steps of: detecting each polarity change of said current in said run winding; generating a signal upon each occurrence of said polarity change; producing a digital signal from said signal dependent on said phase angle; monitoring said digital signal; and controlling the sequential operation of said devices including the ON and OFF operational states of said motor as a function of said monitoring of said digital signal.

Claim 82

Independent Claim 139 words

A method of controlling an appliance having a sequence of operations comprising a cycle of operation, electrically operated means including an AC motor operating said apparatus, said motor supplied with an alternating current voltage at a level and an alternating current, said motor having a run winding including a phase angle inversely proportional to a mechanical load on said motor, said motor having ON and OFF operational states, said method comprising the steps of: detecting each polarity change of said current in said run winding; generating a signal upon each occurrence of said polarity change; producing a digital signal from said signal dependent on said phase angle; monitoring said digital signal; and controlling the sequential operation of said devices including the ON and OFF operational states of said motor as a function of said monitoring of said digital signal.

Claim 83

Dependent Claim 79 words

The method of claim 71 wherein the step of producing a digital signal includes means for repeatedly generating a true phase angle number from said signal, and the step of monitoring said digital signal includes the additional steps of: summing a given plurality of said true phase angle numbers; generating a torque variability number by summing an absolute difference between given sums of said true phase angle numbers; and generating a control signal at a given torque variability threshold.

Claim 84

Dependent Claim 76 words

The method of claim 71 wherein said step of producing a digital signal includes means for repeatedly generating a phase angle number from said signal, and the step of monitoring said digital signal includes the additional steps of: summing a given plurality of said phase angle members; generating a torque variability number by summing an absolute difference between given sums of said phase angle numbers; and gerating a control signal at a given torque variability threshold.

Claim 85

Independent Claim 163 words

A method for controlling an automatic washer having a tub to be filled with liquid and clothes, an agitation means for agitating the clothes, an AC voltage and current supplied motor having a run winding for driving said agitation means, a fill valve for filling said tub with liquid, and a controlled cycle of operation, including the steps of: energizing a valve control means for opening a fill valve for filling said tub with liquid; generating an electrical signal upon each occurrence of a current polarity change in said run winding with a continuous ferrite core transformer having a primary winding consisting of at least one turn of said run winding and a secondary winding in which said signal is generated; generating a phase number from said electrical signal; manipulating said phase number to generate a controlled signal as a selected function of said phase number; and de-energizing said valve control means to close said valve means upon generation of said control signal.

Claim 86

Independent Claim 163 words

A method for controlling an automatic washer having a tub to be filled with liquid and clothes, an agitation means for agitating the clothes, an AC voltage and current supplied motor having a run winding for driving said agitation means, a fill valve for filling said tub with liquid, and a controlled cycle of operation, including the steps of: energizing a valve control means for opening a fill valve for filling said tub with liquid; generating an electrical signal upon each occurrence of a current polarity change in said run winding with a continuous ferrite core transformer having a primary winding consisting of at least one turn of said run winding and a secondary winding in which said signal is generated; generating a phase number from said electrical signal; manipulating said phase number to generate a controlled signal as a selected function of said phase number; and de-energizing said valve control means to close said valve means upon generation of said control signal.

Claim 87

Dependent Claim 169 words

A methbd of controlling a dishwashing appliance having a cavity for receiving dishes to be washed, a pumping means for delivering washing liquid to said cavity and to the drain, and AC motor supplied with an alternating current voltage at a level, said motor having a run winding, said motor providing an output torque for driving said pumping means, and a control apparatus for operating said dishwasher through said cycle of operation, said method comprising: generating a signal upon occurrence of each polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to the next following polarity change; processing said first pulses and said second pulses to generate various phase angle numbers representing the output torque of said motor; and controlling said cycle of operation as a function of said phase angle numbers.

Claim 88

Dependent Claim 169 words

A methbd of controlling a dishwashing appliance having a cavity for receiving dishes to be washed, a pumping means for delivering washing liquid to said cavity and to the drain, and AC motor supplied with an alternating current voltage at a level, said motor having a run winding, said motor providing an output torque for driving said pumping means, and a control apparatus for operating said dishwasher through said cycle of operation, said method comprising: generating a signal upon occurrence of each polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to the next following polarity change; processing said first pulses and said second pulses to generate various phase angle numbers representing the output torque of said motor; and controlling said cycle of operation as a function of said phase angle numbers.

Claim 89

Dependent Claim 66 words

The method of claim 75 wherein said processing step includes: repeatedly generating a true phase angle number from said first and second pulses; summing a given plurality of said true phase angle numbers; generating a pump slugging number including means for summing an absolute difference between given sums of said true phase angle numbers; and generating a control signal at a given pump slugging number threshold.

Claim 90

Independent Claim 161 words

A method of controlling a clothes dryer having a rotatably mounted drum for receiving clothes to be dried, an AC drive motor supplied with an alternating voltage and current, said motor having a run winding providing an output torque for driving said drum in said rotation and a control apparatus for operating said dryer through a cycle of operation, said method comprising: generating a signal upon each occurrence of a polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; processing said first pulses and said second pulses to generate various phase angle numbers representing said output torque of said motor; and controlling said cycle of operation as a function of said phase angle numbers.

Claim 91

Independent Claim 161 words

A method of controlling a clothes dryer having a rotatably mounted drum for receiving clothes to be dried, an AC drive motor supplied with an alternating voltage and current, said motor having a run winding providing an output torque for driving said drum in said rotation and a control apparatus for operating said dryer through a cycle of operation, said method comprising: generating a signal upon each occurrence of a polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge of one of said voltage pulses to a current polarity change immediately following said leading edge; processing said first pulses and said second pulses to generate various phase angle numbers representing said output torque of said motor; and controlling said cycle of operation as a function of said phase angle numbers.

Claim 92

Dependent Claim 72 words

The method of claim 77 wherein the step of processing is further defined by the steps of: repeatedly generating a true phase angle number from said first and second pulses; summing a given plurality of said true phase angle numbers; generating a clothes tumble number including means summing an absolute difference between given sums of the true phase angle numbers; and generating a control signal at a given clothes tumble number threshold.

Claim 93

Independent Claim 176 words

A method of controlling a heating/cooling heat pump appliance having an outdoor heat exchanger, a cooling means for cooling said heat exchanger, an AC drive motor supplied with an alternating voltage and current, said motor having a run winding providing an output torque for driving said cooling means, and a control apparatus for operating said appliance in a cycle of operation, said method comprising: generating an electrical signal upon each occurrence of a current polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge one of said voltage pulses to a current polarity change immediately following said leading edge; repeatedly generating a voltage compensated phase number from said second pulses; averaging a plurality of voltage compensated phase numbers; generating a control signal at a given threshold level of said average; and controlling said cycle of operation upon the occurrence of the generation of said control signal.

Claim 94

Independent Claim 176 words

A method of controlling a heating/cooling heat pump appliance having an outdoor heat exchanger, a cooling means for cooling said heat exchanger, an AC drive motor supplied with an alternating voltage and current, said motor having a run winding providing an output torque for driving said cooling means, and a control apparatus for operating said appliance in a cycle of operation, said method comprising: generating an electrical signal upon each occurrence of a current polarity change in said run winding; generating a series of first pulses each having a duration determined by said level of voltage supplied to said motor; generating a series of second pulses each having a duration from a leading edge one of said voltage pulses to a current polarity change immediately following said leading edge; repeatedly generating a voltage compensated phase number from said second pulses; averaging a plurality of voltage compensated phase numbers; generating a control signal at a given threshold level of said average; and controlling said cycle of operation upon the occurrence of the generation of said control signal.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1987-11-13	1988-05-14	1988-11-13	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1991-11-13	1992-05-14	1992-11-13	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1995-11-13	1996-05-14	1996-11-13	$7700.00	Window Closed / Lapsed

Electronic control for a domestic appliance

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