Process for the generation of acetaldehyde from ethanol

Claim 2

In a process for the enzyme-catalyzed conversion of ethanol to acetaldehyde wherein ethanol is reacted in the presence of alcohol dehydrogenase and nicotinamide adenine dinucleotide to form acetaldehyde, the improvement comprising conducting said reaction in the presence of tris (hydroxymethyl) aminomethane at conditions at which acetaldehyde formed in the reaction forms an associated complex with said tris (hydroxymethyl) aminomethane, and recovering acetaldehyde from said associated complex.

Claim 3

The process of claim 1 where said reaction is conducted at a temperature in the range of from about 18° C. to about 40° C. and a pH in the range of from about 7.0 to about 9.0.

Claim 4

The process of claim 2 wherein said tris (hydroxymethyl) aminomethane is present in said reaction in an amount to provide a molar ratio of from about 0.5:1 to about 5.0:1 relative to acetaldehyde formed in the reaction.

Claim 5

The process of claim 3 wherein said reaction is conducted at a temperature in the range of from about 20° C. to about 30° C. and a pH in the range of from about 8.2 to about 8.7.

Claim 6

The process of claim 4 wherein said tris (hydroxymethyl) aminomethane is present in said reaction in an amount to provide a molar ratio of from about 1.5:1 to about 2.5:1 relative to acetaldehyde formed in the reaction.

Claim 7

The process of claim 1 wherein acetaldehyde is recovered from said associated complex by lowering the pH thereof to the range of from about 6.0 to about 6.8 and vacuum stripping acetaldehyde therefrom.

Claim 8

The process of claim 1 wherein said ethanol is provided in the form of an aqueous distillate obtained from a fruit product.

Claim 9

The process of claim 7 wherein said ethanol is provided in the form of orange essence.

Claim 10

A process for the liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) reacting ethanol in the presence of alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane to form as reaction products acetaldehyde in the form of an associated complex with said tris (hydroxymethyl) aminomethane and reduced nicotinamide adenine dinucleotide; and (b) oxidizing said reduced nicotinamide adenine dinucleotide to provide additional nicotinamide adenine dinucleotide for reaction with said ethanol.

Claim 11

A process for the liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) reacting ethanol in the presence of alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane to form as reaction products acetaldehyde in the form of an associated complex with said tris (hydroxymethyl) aminomethane and reduced nicotinamide adenine dinucleotide; and (b) oxidizing said reduced nicotinamide adenine dinucleotide to provide additional nicotinamide adenine dinucleotide for reaction with said ethanol.

Claim 12

The process of claim 9 wherein the oxidizing of step (b) comprises reacting said reduced nicotinamide adenine dinucleotide with a water-soluble oxidizing agent which itself is reduced in said reaction, said process further comprising: (c) oxidizing said reduced oxidizing agent to provide additional quantities of oxidizing agent for oxidation of said reduced nicotinamide adenine dinucleotide.

Claim 13

The process of claim 10 wherein the oxidizing agent of step (b) comprises flavin mononucleotide and wherein said oxidation of step (b) is conducted in the presence of light, and wherein the oxidation of step (c) comprises reacting the reduced flavin mononucleotide with oxygen.

Claim 14

The process of claim 11 wherein said reaction of reduced flavin mononucleotide and oxygen results in the production of hydrogen peroxide and wherein said hydrogen peroxide is thereafter enzymatically converted to water and oxygen.

Claim 15

The process of claim 12 wherein said enzymatic conversion of hydrogen peroxide comprises reacting hydrogen peroxide in the presence of catalase.

Claim 16

The process of claim 9 wherein said reaction of step (a) is conducted at a temperature in the range of from about 18° C. to about 40° C., a pH in the range of from about 7.0 to about 9.0 and wherein said tris (hydroxymethyl) aminomethane is present in an amount sufficient to provide a molar ratio of at least about 0.5:1 relative to acetaldehyde formed in the reaction.

Claim 17

The process of claim 14 wherein said temperature is in the range of from about 20° C. to about 30° C.; said pH is in the range of from about 8.2 to about 8.5; and said molar ratio is in the range of from about 1.5:1 to about 2.5:1.

Claim 18

The process of claim 9 wherein said reaction of step (a) is conducted in the presence of zinc chloride.

Claim 19

The process of claim 9 wherein said ethanol is provided in the form of an aqueous distillate obtained from a fruit product.

Claim 20

The process claim 17 wherein said ethanol is provided in the form of orange essence.

Claim 21

A process for the liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) providing a first zone comprised of ethanol, alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane; (b) providing a second zone comprised of ethanol, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane, alcohol dehydrogenase being absent in said second zone; said first and second zones being separated by a semi-permeable membrane sized so as to retain said alcohol dehydrogenase in said first zone and to permit free permeation between said first and second zone of all other starting materials and reaction products formed therefrom; (c) bringing about the reaction of ethanol to acetaldehyde in the presence of said alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane in said first zone; and (d) recovering from said second zone the associated complex of acetaldehyde and tris (hydroxymethyl) aminomethane formed in the reaction in said first zone and which has permeated across said semi-permeable membrane into said second zone.

Claim 22

A process for the liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) providing a first zone comprised of ethanol, alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane; (b) providing a second zone comprised of ethanol, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane, alcohol dehydrogenase being absent in said second zone; said first and second zones being separated by a semi-permeable membrane sized so as to retain said alcohol dehydrogenase in said first zone and to permit free permeation between said first and second zone of all other starting materials and reaction products formed therefrom; (c) bringing about the reaction of ethanol to acetaldehyde in the presence of said alcohol dehydrogenase, nicotinamide adenine dinucleotide and tris (hydroxymethyl) aminomethane in said first zone; and (d) recovering from said second zone the associated complex of acetaldehyde and tris (hydroxymethyl) aminomethane formed in the reaction in said first zone and which has permeated across said semi-permeable membrane into said second zone.

Claim 23

The process of claim 19 wherein said first and second zones each further comprises an oxidizing agent for oxidizing reduced nicotinamide adenine dinucleotide, formed as a result of the reaction of ethanol, to regenerate nicotinamide adenine dinucleotide for further sustaining the reaction of ethanol.

Claim 24

The process of claim 20 wherein said oxidizing agent comprises flavin mononucleotide and said oxidizing of reduced nicotinamide adenine dinucleotide therewith is conducted by subjecting only the contents of said second zone to illumination.

Claim 25

The process of claim 21 wherein the contents of said second zone are subjected to conditions at which reduced flavin mononucleotide, formed in the oxidizing of reduced nicotinamide adenine dinucleotide, is oxidized to regenerate flavin mononucleotide.

Claim 26

The process of claim 22 wherein said conditions for oxidizing reduced flavin mononucleotide comprise introducing oxygen into only the contents of said second zone.

Claim 27

The process of claim 22 wherein hydrogen peroxide, formed in the oxidation of reduced flavin mononucleotide, is converted to water and oxygen.

Claim 28

The process of claim 24 wherein said conversion of hydrogen peroxide comprises decomposing hydrogen peroxide in the presence of catalase in said second zone.

Claim 29

The process of claim 19 wherein said ethanol is provided in the form of an aqueous distillate obtained from a fruit product.

Claim 30

The process of claim 26 wherein said ethanol is provided in the form of orange essence.

Claim 31

A process for the continuous, liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) providing a first, continuous flowing recirculating stream comprised of ethanol, alcohol dehydrogenase, nicotinamide adenine dinucleotide, flavin mononucleotide and tris (hydroxymethyl) aminomethane; (b) providing a second, continuous flowing stream comprised of ethanol, nicotinamide adenine dinucleotide, flavin mononucleotide and tris (hydroxymethyl) aminomethane, said second stream being free of alcohol dehydrogenase, said first and second streams being separated by a semi-permeable membrane sized so as to retain alcohol dehydrogenase in said first stream yet permit free permeation between said first and second streams of all other materials therein, including reaction products thereof; (c) continuously flowing said streams in a manner which brings about contact of all materials contained therein by means of permeation across said semi-permeable membrane at conditions at which ethanol is converted to acetaldehyde and said acetaldehyde forms an associated complex with said tris (hydroxymethyl) aminomethane; (d) thereafter subjecting the continuously flowing second stream to illumination to convert reduced nicotinamide adenine dinucleotide present therein to nicotinamide adenine dinucleotide; (e) thereafter adding oxygen to the continuously flowing second stream at conditions wherein flavin mononucleotide reduced in the conversion in step (d) is regenerated; (f) thereafter subjecting the continuously flowing second stream to conditions wherein hydrogen peroxide produced in the regeneration in step (e) is converted to oxygen and water; (g) thereafter recirculating said second stream to provide contact therewith, across the semi-permeable membrane, with said first stream to bring about further reaction of ethanol to acetaldehyde, said associated complex of acetaldehyde and tris (hydroxymethyl) aminomethane being at least periodically removed from said second stream; and the materials of said first and second streams being at least periodically replenished as required to bring about the desired reactions and produce concentration gradients sufficient to cause the permeation of materials to and from the respective streams across the semi-permeable membrane.

Claim 32

A process for the continuous, liquid-phase, enzyme-catalyzed conversion of ethanol to acetaldehyde, comprising: (a) providing a first, continuous flowing recirculating stream comprised of ethanol, alcohol dehydrogenase, nicotinamide adenine dinucleotide, flavin mononucleotide and tris (hydroxymethyl) aminomethane; (b) providing a second, continuous flowing stream comprised of ethanol, nicotinamide adenine dinucleotide, flavin mononucleotide and tris (hydroxymethyl) aminomethane, said second stream being free of alcohol dehydrogenase, said first and second streams being separated by a semi-permeable membrane sized so as to retain alcohol dehydrogenase in said first stream yet permit free permeation between said first and second streams of all other materials therein, including reaction products thereof; (c) continuously flowing said streams in a manner which brings about contact of all materials contained therein by means of permeation across said semi-permeable membrane at conditions at which ethanol is converted to acetaldehyde and said acetaldehyde forms an associated complex with said tris (hydroxymethyl) aminomethane; (d) thereafter subjecting the continuously flowing second stream to illumination to convert reduced nicotinamide adenine dinucleotide present therein to nicotinamide adenine dinucleotide; (e) thereafter adding oxygen to the continuously flowing second stream at conditions wherein flavin mononucleotide reduced in the conversion in step (d) is regenerated; (f) thereafter subjecting the continuously flowing second stream to conditions wherein hydrogen peroxide produced in the regeneration in step (e) is converted to oxygen and water; (g) thereafter recirculating said second stream to provide contact therewith, across the semi-permeable membrane, with said first stream to bring about further reaction of ethanol to acetaldehyde, said associated complex of acetaldehyde and tris (hydroxymethyl) aminomethane being at least periodically removed from said second stream; and the materials of said first and second streams being at least periodically replenished as required to bring about the desired reactions and produce concentration gradients sufficient to cause the permeation of materials to and from the respective streams across the semi-permeable membrane.

Claim 33

In a process for converting ethanol to acetaldehyde in the presence of alcohol dehydrogenase and a co-factor therefor, the improvement comprising conducting said conversion in a first reaction zone containing tris(hydroxymethyl)aminomethane and in which ethanol is in contact with said alcohol dehydrogenase and its co-factor and providing a second zone containing tris(hydroxymethyl)aminomethane, ethanol and cofactor, which is separated from said first reaction zone by a semi-permeable membrane sized so as to prevent passage of alcohol dehydrogenase, but allow passage of its co-factor, ethanol, tris(hydroxymethyl)aminomethane and reaction products.

Claim 34

In a process for converting ethanol to acetaldehyde in the presence of alcohol dehydrogenase and a co-factor therefor, the improvement comprising conducting said conversion in a first reaction zone containing tris(hydroxymethyl)aminomethane and in which ethanol is in contact with said alcohol dehydrogenase and its co-factor and providing a second zone containing tris(hydroxymethyl)aminomethane, ethanol and cofactor, which is separated from said first reaction zone by a semi-permeable membrane sized so as to prevent passage of alcohol dehydrogenase, but allow passage of its co-factor, ethanol, tris(hydroxymethyl)aminomethane and reaction products.