Solid fuel heating appliance and combustor apparatus therefor

Claim 2

In a solid fuel heating appliance of the type comprising: a combustion chamber; a flue for removing exhaust from said chamber; a combustor located in an exhaust path between said chamber and said flue at a position where, in the absence of a flame breaking means, the flame of burning solid fuel in said chamber directly impinges on said combustor, said combustor having a plurality of cells extending therethrough for oxidizing oxidizible species in said exhaust, the improvement comprising: a flame breaking means located between said chamber and said combustor, said flame breaking means including a solid portion interrupted by a multiplicity of openings to allow exhaust to pass therethrough to light off and maintain oxidation of the oxidizable species in the combustor while minimizing the impringement on said combustor by flames within said chamber and to produce a pressure drop across the flame breaking means substantially less than the pressure drop across the combustor.

Claim 3

The appliance of claim 1 wherein the area of said flame breaking means transverse to the flow of exhaust is substantially equal to or larger than the area of said combustor transverse to the flow of exhaust.

Claim 4

The appliance of claim 1 wheren said flame breaking means comprises the thickness in the direction of exhaust flow through said openings substantially less than the thickness of said combustor in the direction of exhaust flow through said cells.

Claim 5

The appliance of claim 1 wherein the average length of said openings in the direction of exhaust flow therethrough is less than the average length of cells in the direction of exhaust flow therethrough.

Claim 6

The appliance of claim 1 wherein the ratio of the minimum distance of the inlet to each of the the openings from the combustor divided by the minimum cross-sectional dimension of each of the openings is greater than 2 and less than 30.

Claim 7

The appliance of claim 1 wherein the closed area of the flame breaking means surrounding the openings represents at least 15% of the overall area of the flame breaking means.

Claim 8

The appliance of claim 1 wherein the thickness of the flame breaking means in the direction of exhaust flow is at least 0.5 mm.

Claim 9

The appliance of claim 1 wherein said flame breaking means comprises a honeycomb structure forming said openings.

Claim 10

The appliance of claim 8 wherein said combustor comprises a honeycomb structure forming said cells.

Claim 11

The appliance of claim 9 wherein said honeycomb structure of said combustor includes a catalyst for promoting oxidation of said oxidizible species.

Claim 12

The appliance of claim 1 further comprising a secondary air inlet coupled to said flame breaking means for introducing secondary air into said opening.

Claim 13

The appliance of claim 11 wherein said flame breaking means comprises an air manifold coupled to said openings.

Claim 14

The appliance of claim 12 wherein said inlet comprises tubular means coupled to said manifold.

Claim 15

The appliance of claim 12 wherein said flame breaking means comprises tubular walls forming said openings, said walls having holes extending therethrough for forming an outlet for said manifold.

Claim 16

In a solid fuel heating appliance of the type comprising: a combustion chamber; a flue for removing exhaust from said chamber; a combustor located in an exhaust path between said chamber and said flue at a position where, in the absence of a flame breaking means, the flame of burning solid fuel in said chamber directly impinges on said combustor, said combustor having a plurality of cells extending therethrough for oxidizing oxidizible species in said exhaust, the improvement comprising: a flame breaking means located between said chamber and said combustor, said flame breaking means including a solid portion with an opening to allow exhaust to pass therethrough to light off and maintain oxidation of the oxidizable species in the combustor while minimizing the impingement on said combustor by flames within said chamber and to produce a pressure drop across the flame breaker means substantially less than the pressure drop across the combustor, the ratio of the minimum distance of said opening from the combustor divided by the minimum cross-sectional dimension of said opening being greater than 2 and less than 30.

Claim 17

In a solid fuel heating appliance of the type comprising: a combustion chamber; a flue for removing exhaust from said chamber; a combustor located in an exhaust path between said chamber and said flue at a position where, in the absence of a flame breaking means, the flame of burning solid fuel in said chamber directly impinges on said combustor, said combustor having a plurality of cells extending therethrough for oxidizing oxidizible species in said exhaust, the improvement comprising: a flame breaking means located between said chamber and said combustor, said flame breaking means including a solid portion with an opening to allow exhaust to pass therethrough to light off and maintain oxidation of the oxidizable species in the combustor while minimizing the impingement on said combustor by flames within said chamber and to produce a pressure drop across the flame breaker means substantially less than the pressure drop across the combustor, the ratio of the minimum distance of said opening from the combustor divided by the minimum cross-sectional dimension of said opening being greater than 2 and less than 30.