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US4477595A
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Liquid hydrocarbon synthesis using supported ruthenium catalysts
Assignee: ExxonMobil Technology and Engineering Co
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Filing: 1983-04-28
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Granted: 1984-10-16
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Expires: 2003-04-28
Abstract
Abstract Selective production of C5-C40 hydrocarbons containing C5-C20 hydrocarbons having a high paraffins content, i.e., for producing gasoline and diesel fuel and useful as a chemical feedstock, is achieved by contacting H2/CO mixtures with supported ruthenium catalysts under conditions including elevated temperature and ratios of gas hourly space velocity/pressure below about 24,000 v/v/hr/MPaA to effect percent CO conversions at least about 20%. The ruthenium catalyst support contains a titanium oxide, niobium oxide, vanadium oxide or tantalum oxide and C5-C40 hydrocarbons can be selectively obtained in about 60-90 weight percent of total hydrocarbon products.
Inventors
- 👤 Rostam J. Madon
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-24 21:40
CPC Classifications
C; C07; C07C; C07C1/00; C07C1/02; C07C1/04; C07C1/0425; C07C1/043; C07C1/0435; C07C2521/00; C07C2521/02; C07C2521/04; C07C2521/06; C07C2521/08; C07C2521/18; C07C2523/00; C07C2523/02; C07C2523/04; C07C2523/10; C07C2523/16; C07C2523/20; C07C2523/22; C07C2523/38; C07C2523/40; C07C2523/46; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/582; Y02P30/00; Y02P30/20
Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
279 words
A process for selectively producing paraffins comprising: (a) first contacting a mixture of H 2 and CO for at least 10 hours with a reduced and supported ruthenium catalyst, said ruthenium catalyst comprising ruthenium on a support selected from the group consisting of TiO 2 , ZrTiO 4 , TiO 2 -carbon, TiO 2 -Al 2 O 3 , TiO 2 -SiO 2 , alkaline earth titanates, alkali titanates, rare earth titanates, V 2 O 3 , Nb 2 O 5 , Ta 2 O 5 , Al 2 O 3 -V 2 O 3 , Al 2 O 3 -Nb 2 O 5 , Al 2 O 3 -Ta 2 O 5 , SiO 2 -V 2 O 3 , SiO 2 -Nb 2 O 5 , SiO 2 -Ta 2 O 5 , V 2 O 3 -carbon, Nb 2 O 5 -carbon, Ta 2 O 5 -carbon, alkaline earth Group VB oxides, alkali-Group VB oxides, rare earth-Group VB oxides, Group IVB-Group VB oxides, and mixtures thereof, at Fischer-Tropsch conditions such that the temperature ranges from about 100° to 400° C., the pressure ranges from about 0.2 to 10 MPaA, the gas hourly space velocity, GHSV, ranges from about 100 to 50,000 v/v/hr., and wherein the ratio of GHSV/pressure is below about 24,000 v/v/hr./MPaA, and at least about a 20% CO conversion is effected; and (b) continuing said contacting as in step (a) at a H 2 /CO molar ratio from about 0.1 to 4 and thereafter recovering a hydrocarbon mixture comprising C 5 -C 40 hydrocarbons, containing C 5 -C 20 paraffins and olefins in a paraffins to olefins weight ratio of at least about 1.5.
Claim 2
Dependent Claim
279 words
A process for selectively producing paraffins comprising: (a) first contacting a mixture of H 2 and CO for at least 10 hours with a reduced and supported ruthenium catalyst, said ruthenium catalyst comprising ruthenium on a support selected from the group consisting of TiO 2 , ZrTiO 4 , TiO 2 -carbon, TiO 2 -Al 2 O 3 , TiO 2 -SiO 2 , alkaline earth titanates, alkali titanates, rare earth titanates, V 2 O 3 , Nb 2 O 5 , Ta 2 O 5 , Al 2 O 3 -V 2 O 3 , Al 2 O 3 -Nb 2 O 5 , Al 2 O 3 -Ta 2 O 5 , SiO 2 -V 2 O 3 , SiO 2 -Nb 2 O 5 , SiO 2 -Ta 2 O 5 , V 2 O 3 -carbon, Nb 2 O 5 -carbon, Ta 2 O 5 -carbon, alkaline earth Group VB oxides, alkali-Group VB oxides, rare earth-Group VB oxides, Group IVB-Group VB oxides, and mixtures thereof, at Fischer-Tropsch conditions such that the temperature ranges from about 100° to 400° C., the pressure ranges from about 0.2 to 10 MPaA, the gas hourly space velocity, GHSV, ranges from about 100 to 50,000 v/v/hr., and wherein the ratio of GHSV/pressure is below about 24,000 v/v/hr./MPaA, and at least about a 20% CO conversion is effected; and (b) continuing said contacting as in step (a) at a H 2 /CO molar ratio from about 0.1 to 4 and thereafter recovering a hydrocarbon mixture comprising C 5 -C 40 hydrocarbons, containing C 5 -C 20 paraffins and olefins in a paraffins to olefins weight ratio of at least about 1.5.
Claim 3
Dependent Claim
20 words
The process of claim 1 wherein the ruthenium concentration in said catalyst is from 0.01 to 15 percent by weight.
Claim 4
Dependent Claim
17 words
The process of claim 1 wherein said ruthenium concentration is from 0.1 to 5 percent by weight.
Claim 5
Dependent Claim
32 words
The process of claim 1 wherein said catalyst is selected from Ru/TiO 2 , Ru/Nb 2 O 5 , Ru/V 2 O 3 , Ru/Ta 2 O 5 , or mixtures thereof.
Claim 6
Dependent Claim
12 words
The process of claim 4 wherein said catalyst is Ru/TiO 2 .
Claim 7
Dependent Claim
15 words
The process of claim 1 wherein said percent CO conversion is 50 percent and higher.
Claim 8
Dependent Claim
22 words
The process of claim 1 wherein said C 5 -C 40 hydrocarbon products comprise about 60 weight percent of total hydrocarbons produced.
Claim 9
Dependent Claim
32 words
The process of claim 1 wherein said C 5 -C 40 hydrocarbon products comprise C 5 -C 20 paraffins and olefins in a paraffins to olefins weight ratio of 1.8 and higher.
Claim 10
Dependent Claim
18 words
The process of claim 1 wherein total hydrocarbon products further comprise up to about 15 weight percent methane.
Claim 11
Dependent Claim
19 words
The process of claim 9 wherein said total hydrocarbon products further comprise up to about 10 weight percent methane.
Claim 12
Dependent Claim
17 words
The process of claim 1 wherein said temperature is in the range of 150° to 300° C.
Claim 13
Dependent Claim
17 words
The process of claim 1 wherein said pressure is in the range of 0.2 to 5.0 MPaA.
Claim 14
Dependent Claim
17 words
The process of claim 1 wherein said GHSV is in the range of 100 to 5000 v/v/hr.
Claim 15
Dependent Claim
17 words
The process of claim 1 wherein said H 2 /CO molar ratio is from 1 to 3.
Claim 16
Dependent Claim
147 words
A process for selectively producing paraffins comprising (a) first contacting a mixture of H 2 and CO for at least 10 hours with a reduced and supported Ru/TiO 2 catalyst, wherein the concentration of ruthenium in the catalyst is 0.1 to 5 weight percent, at Fischer-Tropsch conditions such that the temperature ranges from 150° to 300° C., the pressure ranges from 0.2 to 5 MPaA, the gas hourly space velocity, GHSV, ranges from 100 to 5000 v/v/hr., GHSV/pressure is below about 24,000 v/v/hr./MPaA, the H 2 to CO molar ratio ranges from 1 to 3 and the percent CO conversion is about 50 percent and higher; and (b) continuing said contacting as in step (a) and thereafter recovering a hydrocarbon mixture comprising C 5 -C 40 hydrocarbons containing C 5 -C 20 paraffins and olefins in a paraffins to olefins weight ratio of about 1.8 and higher.
Claim 17
Dependent Claim
147 words
A process for selectively producing paraffins comprising (a) first contacting a mixture of H 2 and CO for at least 10 hours with a reduced and supported Ru/TiO 2 catalyst, wherein the concentration of ruthenium in the catalyst is 0.1 to 5 weight percent, at Fischer-Tropsch conditions such that the temperature ranges from 150° to 300° C., the pressure ranges from 0.2 to 5 MPaA, the gas hourly space velocity, GHSV, ranges from 100 to 5000 v/v/hr., GHSV/pressure is below about 24,000 v/v/hr./MPaA, the H 2 to CO molar ratio ranges from 1 to 3 and the percent CO conversion is about 50 percent and higher; and (b) continuing said contacting as in step (a) and thereafter recovering a hydrocarbon mixture comprising C 5 -C 40 hydrocarbons containing C 5 -C 20 paraffins and olefins in a paraffins to olefins weight ratio of about 1.8 and higher.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1987-10-16 | 1988-04-16 | 1988-10-16 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1991-10-16 | 1992-04-16 | 1992-10-16 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1995-10-16 | 1996-04-16 | 1996-10-16 | $7700.00 | Window Closed / Lapsed |