Two-piece cover-seal construction for galvanic cells

Claim 2

A sealed galvanic cell comprising a container having a base, a sidewall and an open end and housing a first electrode in electrical contact with said container, a second electrode, a separator therebetween and an electrolyte therein in ionic contact with said first electrode and said second electrode; a cover assembly disposed at the open end of said container and in electrical contact with said second electrode; and a sealing gasket compressively disposed between said container sidewall and said cover assembly; the improvement wherein said cover assembly comprises an inner cover having at least one aperture therein through which electrolyte can be dispensed into said container and an outer electrically conductive cover which is positioned contiguously over said inner cover and which is secured within said gasket and said container.

Claim 3

The sealed galvanic cell in accordance with claim 1 wherein the inner cover has one aperture.

Claim 4

The sealed galvanic cell in accordance with claim 1 wherein a sealant which encompasses the at least one aperture in said inner cover is disposed between the inner cover and the outer cover.

Claim 5

The sealed galvanic cell in accordance with claim 1 wherein a separating member is disposed between the peripheries of said inner cover and said outer cover.

Claim 6

The sealed galvanic cell in accordance with claim 1 wherein an electrically conductive tab is secured to the inner cover and extends to and is in electrical contact with one of the cell electrodes.

Claim 7

The sealed galvanic cell in accordance with claim 1 wherein said cell has a rolled electrode configuration.

Claim 8

The sealed galvanic cell in accordance with claim 1 or 6 wherein the first electrode comprises manganese dioxide, the second electrode comprises lithium and the electrolyte is an organic solvent-based electrolyte.

Claim 9

A sealed galvanic cell comprising a container having a base, a sidewall and an open end and housing a first electrode in electrical contact with said container, a second electrode, a separator therebetween and an electrolyte therein in ionic contact with said first electrode and said second electrode and a cover assembly disposed at the open end of said container and in electrical contact with said second electrode; the improvement wherein said cover assembly has an inner cover comprising a sealing gasket having an upright sidewall and a base through which are at least two apertures and an electrically conductive outer cover secured within said gasket and said container which outer cover does not define any apertures thereby closing the cell.

Claim 10

A sealed galvanic cell comprising a container having a base, a sidewall and an open end and housing a first electrode in electrical contact with said container, a second electrode, a separator therebetween and an electrolyte therein in ionic contact with said first electrode and said second electrode and a cover assembly disposed at the open end of said container and in electrical contact with said second electrode; the improvement wherein said cover assembly has an inner cover comprising a sealing gasket having an upright sidewall and a base through which are at least two apertures and an electrically conductive outer cover secured within said gasket and said container which outer cover does not define any apertures thereby closing the cell.

Claim 11

The sealed galvanic cell in accordance with claim 8 wherein an electrically conductive tab is secured to the outer cover and extends to and is in electrical contact with one of the cell electrodes.

Claim 12

The sealed galvanic cell of claim 1 wherein said cell has been manufactured utilizing a method comprising the steps of: (a) assembling a positive electrode, a separator, and a negative electrode in a container having a base, an upright sidewall and an open end; (b) disposing a sealing gasket and an inner cover having at least one aperture therethrough at the open end of the container with the periphery of the inner cover being contiguous with the sealing gasket; (c) evacuating air out of the cell container through the at least one aperture in the inner cover; (d) dispensing electrolyte into the container through the at least one aperture in the inner cover and then readmitting air; (e) placing an outer cover over the inner cover at the open end of the container, which outer cover is in electrical contact with one electrode of the cell; and (f) sealing the cell by applying conventional external forces.

Claim 13

The sealed galvanic cell of claim 10 wherein prior to step (c) an electrically conductive tab is attached to one cell electrode and to said inner cover.

Claim 14

The sealed galvanic cell of claim 10 wherein prior to step (e) a sealant is disposed on the outer surface of said inner cover which sealant encompasses the at least one aperture in the inner cover.