Patent US4474905A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4474905A Expired / Lapsed US ⏱️ 0.0 years remaining

Freeze blending of reactive liquids and solids

Assignee: General Technology Applications Inc
•
Filing: 1983-02-24
•
Granted: 1984-10-02
•
Expires: 2003-02-24
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Chemically reactive liquids such as catalyzed monomers and prepolymers are mixed with finely divided solids to form a homogeneous blend by chilling the liquid to a temperature below its solidification point, forming it into finely divided solidly frozen particulates, chilling the finely divided solids to a temperature below the solidification temperature of the reactive liquid and mixing the materials together without allowing the temperature to rise to the liquid solidification point. The admixture may then be formed into a permanent shape by warming to a temperature whereat the frozen liquid melts and the liquid is caused to react.

Inventors

  • 👤 Albert F. Hadermann
  • 👤 Paul F. Waters
  • 👤 Jerry C. Trippe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 04:22
CPC Classifications
B; B29; B29B; B29B7/00; B29B7/80; B29B7/88; B01; B01J; B01J8/00; B01J8/08; B01J8/10; B29B7/82

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 133 words
A method for the manufacture of solids loaded, polymer bonded, friction products and structural shapes which comprises: chilling a chemically reactive liquid monomer or prepolymer to a temperature at least 10° C. below its solidification point and forming said chilled liquid into finely divided, solidly frozen particulates; chilling solid particles to a temperature at least 10° C. below the solidification point of said reactive liquid; mixing the solidly frozen particulates of said reactive liquid with said chilled solid particles while maintaining the temperature sufficiently low to avoid melting of said reactive liquid; warming the resulting admixture to a temperature above the melting point of said reactive liquid and forming it into a shape; and causing said liquid to react by polymerization and/or cross/linking to form a solid polymer matrix binding said solid particles.
Claim 2
Independent Claim 133 words
A method for the manufacture of solids loaded, polymer bonded, friction products and structural shapes which comprises: chilling a chemically reactive liquid monomer or prepolymer to a temperature at least 10° C. below its solidification point and forming said chilled liquid into finely divided, solidly frozen particulates; chilling solid particles to a temperature at least 10° C. below the solidification point of said reactive liquid; mixing the solidly frozen particulates of said reactive liquid with said chilled solid particles while maintaining the temperature sufficiently low to avoid melting of said reactive liquid; warming the resulting admixture to a temperature above the melting point of said reactive liquid and forming it into a shape; and causing said liquid to react by polymerization and/or cross/linking to form a solid polymer matrix binding said solid particles.
Claim 3
Dependent Claim 36 words
The method of claim 1 in which said chemically reactive liquid is formed into tiny liquid droplets which are thereafter frozen by contact with a liquid or gaseous refrigerant to form finely divided, free flowing particulates.
Claim 4
Dependent Claim 23 words
The method of claim 1 wherein said reactive liquid is first solidified and is thereafter comminuted to form finely divided free flowing particulates.
Claim 5
Dependent Claim 14 words
The method of claim 1 wherein said reactive liquid is chilled to cryogenic temperatures.
Claim 6
Dependent Claim 21 words
The method of claim 4 wherein said reactive liquid and said finely divided solid are chilled by contact with liquid nitrogen.
Claim 7
Dependent Claim 15 words
The method of claim 1 wherein said finely divided solid comprises a fibrous reinforcing material.
Claim 8
Dependent Claim 14 words
The method of claim 6 wherein said fibrous reinforcing material is a brittle fiber.
Claim 9
Dependent Claim 24 words
The method of claim 1 wherein catalysts and/or cross-linking agents are introduced into the reactive liquid prior to forming it into solidly frozen pariculates.
Claim 10
Dependent Claim 20 words
The method of claim 8 wherein said reactive liquid comprises a mixture of an epoxy compound and a hardening agent.
Claim 11
Dependent Claim 16 words
The method of claim 1 wherein said friction product is a brake pad or clutch facing.

References Cited (Backward Citations)

US3651008A Cited
US3771729A Cited
US3896075A Cited
US4273699A Cited
US4373038A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-10-02 1988-04-02 1988-10-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-10-02 1992-04-02 1992-10-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-10-02 1996-04-02 1996-10-02 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag