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US4466237A Expired / Lapsed US ⏱️ 0.0 years remaining

Mixed fiber length yarn

Assignee: Invista North America LLC
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Filing: 1982-09-30
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Granted: 1984-08-21
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Expires: 2002-09-30
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Abstract

Abstract A novel synthetic yarn is disclosed which comprises fibers of different lengths (as specified). At least three groups of synthetic fibers are present in the yarn, with the synthetic fibers within each group being substantially uniform in length. The substantially uniform length of each group of synthetic fibers present in the yarn differs from the substantially uniform length of the synthetic fibers in the other groups. The use of such mixtures of fiber lengths in a synthetic yarn enables the yarn to exhibit physical characteristics such as high bulk which more closely resemble the characteristics of natural fiber-containing yarns. Fabrics having improved physical characteristics may also be produced from the novel synthetic yarns disclosed.

Inventors

  • 👤 Linda C. Sawyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:51
CPC Classifications
D; D02; D02G; D02G3/00; D02G3/22; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/298

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 220 words
In a yarn comprised of a blend of synthetic fibers of different length, the improvment wherein the synthetic fibers present in the yarn comprise at least about 50 percent by weight of the fibers within said yarn and consist of a mixture of at least three groups of synthetic fibers, each group consisting of synthetic fibers of a substantially uniform length such that the fiber lengths within each group differ by a factor of 5 percent or less, and which differs from the substantially uniform length of the synthetic fibers in the other groups by a factor of at least about 15 percent, and wherein the synthetic fibers contained within said at least three groups of synthetic fibers are distributed among each of the following ranges based upon the weight of the fibers present in said at least three groups: (a) up to about 75 percent by weight of fibers having a length of about X, wherein X represents the length of the longest synthetic fiber in said groups; (b) up to about 75 percent by weight of fibers having a length greater than about 1/2X up to but not including said length of about X; and (c) up to about 35 percent by weight of fibers having a length less than or equal to said length of about 1/2X.
Claim 2
Dependent Claim 220 words
In a yarn comprised of a blend of synthetic fibers of different length, the improvment wherein the synthetic fibers present in the yarn comprise at least about 50 percent by weight of the fibers within said yarn and consist of a mixture of at least three groups of synthetic fibers, each group consisting of synthetic fibers of a substantially uniform length such that the fiber lengths within each group differ by a factor of 5 percent or less, and which differs from the substantially uniform length of the synthetic fibers in the other groups by a factor of at least about 15 percent, and wherein the synthetic fibers contained within said at least three groups of synthetic fibers are distributed among each of the following ranges based upon the weight of the fibers present in said at least three groups: (a) up to about 75 percent by weight of fibers having a length of about X, wherein X represents the length of the longest synthetic fiber in said groups; (b) up to about 75 percent by weight of fibers having a length greater than about 1/2X up to but not including said length of about X; and (c) up to about 35 percent by weight of fibers having a length less than or equal to said length of about 1/2X.
Claim 3
Dependent Claim 35 words
The yarn of claim 1 wherein the synthetic fibers within said at least three groups are comprised of a polymeric material selected from the group consisting of linear terephthalate polyesters, cellulose acetate, acrylics, and polyamides.
Claim 4
Dependent Claim 12 words
The yarn of claim 2 wherein said polymeric material is polyethylene terephthalate.
Claim 5
Dependent Claim 15 words
The yarn of claim 1 wherein X ranges from about 1 to about 6 inches.
Claim 6
Dependent Claim 11 words
The yarn of claim 4 wherein X is about 6 inches.
Claim 7
Dependent Claim 11 words
The yarn of claim 4 wherein X is about 3 inches.
Claim 8
Dependent Claim 11 words
The yarn of claim 4 wherein X is about 11/2 inches.
Claim 9
Dependent Claim 22 words
The yarn of claim 1 wherein at least a portion of said synthetic fibers within said at least three groups are crimped.
Claim 10
Dependent Claim 26 words
The yarn of claim 1 wherein at least a portion of said synthetic fibers within said at least three groups have an irregularly-shaped or non-circular cross-section.
Claim 11
Dependent Claim 94 words
The yarn of claim 1 wherein the synthetic fibers within said at least three groups are distributed among each of the following ranges: (a) between about 25 and about 50 percent by weight of fibers having a length of about X; (b) between about 25 and about 50 percent by weight of fibers having a length greater than about 1/2X up to but not including said length of about X; and (c) up to about 30 percent by weight of fibers having a length less than or equal to said length of about 1/2X.
Claim 12
Dependent Claim 35 words
The yarn of claim 10 wherein said synthetic fibers having a length less than or equal to said length of about 1/2X are present in an amount of less than about 20 percent by weight.
Claim 13
Dependent Claim 122 words
The yarn of claim 1 wherein said length of about X is about 11/4 inches and the synthetic fibers within said at least three groups are distributed as follows: (a) about 20 percent by weight of fibers having a length of about 11/4 inches; (b) about 40 percent by weight of fibers having a length ranging from about 1 inch up to but not including said length of about 11/4 inches; (c) about 25 percent by weight of fibers having a length ranging from about 3/4 of an inch up to but not including said length of about 1 inch; and (d) about 15 percent by weight of fibers having a length less than said length of about 3/4 of an inch.
Claim 14
Dependent Claim 84 words
The yarn of claim 12 wherein the synthetic fibers within said at least three groups are distributed as follows: (a) about 20 percent by weight of fibers having a length of about 11/4 inches; (b) about 40 percent by weight of fibers having a length of about 1 inch; (c) about 25 percent by weight of fibers having a length of about 3/4 of an inch; and (d) about 15 percent by weight of fibers having a length of about 1/2 of an inch.
Claim 15
Dependent Claim 52 words
The yarn of claim 1 wherein the substantially uniform length of the synthetic fibers within each of the at least three groups present in the yarn differs from the substantially uniform length of the synthetic fibers in the other groups by a factor of between about 15 percent and about 30 percent.
Claim 16
Dependent Claim 12 words
The yarn of claim 1 wherein the yarn additionally comprises natural fibers.
Claim 17
Dependent Claim 21 words
The yarn of claim 15 wherein said natural fibers are selected from the group consisting of cotton fibers and wool fibers.
Claim 18
Dependent Claim 29 words
The yarn of claim 1 wherein the fibers within said at least three groups comprise at least about 65 percent by weight of the fibers present in the yarn.
Claim 19
Dependent Claim 28 words
The yarn of claim 17 wherein the fibers within said at least three groups of fibers comprise 100 percent by weight of the fibers present in the yarn.
Claim 20
Dependent Claim 8 words
A fabric containing the yarn of claim 1.
Claim 21
Dependent Claim 18 words
The yarn of claim 1 wherein the yarn additionally comprises natural fibers, other synthetic fibers or mixtures thereof.
Claim 22
Dependent Claim 38 words
The yarn of claim 20 wherein said natural fibers are selected from the group consisting of cotton fiber and wool fiber and said synthetic fibers are selected from the group consisting of cellulose acetate, rayon, acrylics and polyamides.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-08-21 1988-02-20 1988-08-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-08-21 1992-02-20 1992-08-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-08-21 1996-02-20 1996-08-21 $7700.00 Window Closed / Lapsed

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