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US4463129A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for improving adhesion of rubbery polymers by reacting with silanes in two stages

Assignee: Tonen General Sekiyu KK
•
Filing: 1981-11-23
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Granted: 1984-07-31
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Expires: 2001-11-23
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Abstract

Abstract Rubbery polymer compositions, e.g. based on chlorobutyl rubber, having improved adhesion to mineral substrates such as glass or metal, are produced by a stepwise reaction sequence. In a first stage the rubbery polymer is reacted with a reactive silane such as an amino trialkoxy silane, in a second stage the product is mixed with an epoxy resin, and in a third stage a further amount of reactive silane is reacted with the epoxy containing compound.

Inventors

  • 👤 Yasukavu Shinada
  • 👤 Daniel E. Nerinckx

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 11:55
CPC Classifications
C; C09; C09J; C09J123/00; C09J123/02; C09J123/16; C09J123/04; C09J123/08; C09J123/26; C09J123/28; C09J123/283; C08; C08L; C08L2666/00; C08L2666/02; C08L2666/28

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 156 words
A process for producing a composition having improved adhesion to mineral substrates which comprises in a first stage reacting a rubbery polymer with a reactive silane at elevated temperature; in a second stage mixing the product of the first stage with an epoxy resin as wetting agent; and in a third stage reacting the epoxy containing product of the second stage with a further amount of a reactive silane to form the desired composition wherein said rubbery polymer is selected from the group consisting of halobutyl rubber, ethylene propylene rubber (EPR), ethylene propylene diene rubber (EPDM), and ethylene vinyl acetate copolymer (EVA), wherein said reactive silanes have a first group attached directly or indirectly to the silicon atom which is reactable with the rubbery polymer, and at least one other group attached directly or indirectly to the silicon atom which is hydrolysable, said reactive silanes in the first and third stages being the same or different.
Claim 2
Dependent Claim 156 words
A process for producing a composition having improved adhesion to mineral substrates which comprises in a first stage reacting a rubbery polymer with a reactive silane at elevated temperature; in a second stage mixing the product of the first stage with an epoxy resin as wetting agent; and in a third stage reacting the epoxy containing product of the second stage with a further amount of a reactive silane to form the desired composition wherein said rubbery polymer is selected from the group consisting of halobutyl rubber, ethylene propylene rubber (EPR), ethylene propylene diene rubber (EPDM), and ethylene vinyl acetate copolymer (EVA), wherein said reactive silanes have a first group attached directly or indirectly to the silicon atom which is reactable with the rubbery polymer, and at least one other group attached directly or indirectly to the silicon atom which is hydrolysable, said reactive silanes in the first and third stages being the same or different.
Claim 3
Dependent Claim 14 words
A process according to claim 1 wherein the halobutyl rubber is a chlorobutyl rubber.
Claim 4
Dependent Claim 25 words
A process according to claim 1 wherein the reactive silane used in the first stage is the same as that used in the third stage.
Claim 5
Dependent Claim 13 words
A process according to claim 1 wherein the reactive silane is an aminosilane.
Claim 6
Dependent Claim 22 words
A process according to claim 1 wherein the reactive silane is selected from the group consisting of mercapto-, epoxy- and vinyl silanes.
Claim 7
Dependent Claim 34 words
A process according to claim 1 wherein in the first stage an amount of reactive silane is used corresponding to from 50 to 100% of that stoichiometrically required to combine with the rubbery polymer.
Claim 8
Dependent Claim 33 words
A process according to claim 6 wherein the amount of reactive silane used in the first stage corresponds to from 60 to 75% of that stoichiometrically required to combine with the rubbery polymer.
Claim 9
Dependent Claim 32 words
A process according to claim 1 wherein in the third stage an amount of reactive silane is used corresponding to at least that stoichiometrically required to combine with the epoxy groups present.
Claim 10
Dependent Claim 21 words
A process according to claim 1 wherein an additive selected from fillers, pigments and processing aids is incorporated at any stage.
Claim 11
Dependent Claim 88 words
A process for producing a composition having improved adhesion to mineral substrates which comprises in a first stage mixing a chlorobutyl rubber with an aminosilane having at least one hydrolyzable radical attached to the silicon atom; in a second stage mixing the product of the first stage with an epoxy resin; and in a third stage mixing the epoxy containing product of the second stage with a further amount of an aminosilane having at least one hydrolyzable radical attached to the silicon atom, to form the desired composition.
Claim 12
Dependent Claim 88 words
A process for producing a composition having improved adhesion to mineral substrates which comprises in a first stage mixing a chlorobutyl rubber with an aminosilane having at least one hydrolyzable radical attached to the silicon atom; in a second stage mixing the product of the first stage with an epoxy resin; and in a third stage mixing the epoxy containing product of the second stage with a further amount of an aminosilane having at least one hydrolyzable radical attached to the silicon atom, to form the desired composition.
Claim 13
Dependent Claim 17 words
The use of a composition produced in accordance with the process of claim 1 as a mastic.
Claim 14
Dependent Claim 18 words
A glazing system which includes, as sealant, a composition produced in accordance with the process of claim 1.

References Cited (Backward Citations)

CA738025A Cited
US3366612A Cited
US3666539A Cited
US3850872A Cited
US4014835A Cited
US4073826A Cited
US4073776A Cited
US3998985A Cited
JPS531233A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-07-31 1988-01-30 1988-07-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-07-31 1992-01-30 1992-07-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-07-31 1996-01-30 1996-07-31 $7700.00 Window Closed / Lapsed

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