Method for polishing, deburring and descaling stainless steel

Claim 1

The method of polishing, descaling and de-burring stainless steel, comprising the steps of (1) preparing a bath containing in combination ferric chloride, a surfactant, hydrochloric acid, and nitric acid, the surfactant being a quaternary ammonium surfactant having the formula: ##STR4## wherein: n is an integer in the range of 1-15 inclusive; R is a hydrocarbon radical having from 4 to 22 carbon atoms and selected from the groups consisting of a straight or branch chain aliphatic, cycloaliphatic, aliphatic aromatic with the aliphatic portion being attached to an aromatic nucleus and having at least 4 carbon atoms; R' is a radical selected from the class consisting of R groups, (C 2 H 4 O) x-1 --C 2 H 4 O groups and (C 2 H 4 O) x-1 --C 2 H 4 O--CH 2 CH 4 O--CH 2 CH 2 COOM groups; M is an alkali metal or is hydrogen; R" is a lower alkyl radical containing from 1-3 carbon atoms; where R' contains C 2 H 4 O groups, n-1 will be replaced by y-1, in which case x+y will be equal to n, and n is an integer in the range of 2-15, and wherein hydrochloric acid is present in an amount of about 1 to about 15 parts by weight, nitric acid is present in an amount of about 0.75 to about 6 parts by weight, the quaternary ammonium surfactant is present in an amount of about 0.05 to about 5 parts by weight, phosphoric acid or sulfuric acid is present in an amount of up to about 30 parts by weight, ferric chloride is present in an amount up to about 10 grams/liter, and the remainder to 100 parts is water, (2) maintaining the temperature between 100° F. and 210° F., and (3) immersing the stainless steel in said bath, wherein the ferric chloride acts as a catalytic agent to effect consistent polishing action thereby obtaining stainless steel of a commercially acceptable grade.

Claim 2

The method of polishing, descaling and de-burring stainless steel, comprising the steps of (1) preparing a bath containing in combination ferric chloride, a surfactant, hydrochloric acid, and nitric acid, the surfactant being a quaternary ammonium surfactant having the formula: ##STR4## wherein: n is an integer in the range of 1-15 inclusive; R is a hydrocarbon radical having from 4 to 22 carbon atoms and selected from the groups consisting of a straight or branch chain aliphatic, cycloaliphatic, aliphatic aromatic with the aliphatic portion being attached to an aromatic nucleus and having at least 4 carbon atoms; R' is a radical selected from the class consisting of R groups, (C 2 H 4 O) x-1 --C 2 H 4 O groups and (C 2 H 4 O) x-1 --C 2 H 4 O--CH 2 CH 4 O--CH 2 CH 2 COOM groups; M is an alkali metal or is hydrogen; R" is a lower alkyl radical containing from 1-3 carbon atoms; where R' contains C 2 H 4 O groups, n-1 will be replaced by y-1, in which case x+y will be equal to n, and n is an integer in the range of 2-15, and wherein hydrochloric acid is present in an amount of about 1 to about 15 parts by weight, nitric acid is present in an amount of about 0.75 to about 6 parts by weight, the quaternary ammonium surfactant is present in an amount of about 0.05 to about 5 parts by weight, phosphoric acid or sulfuric acid is present in an amount of up to about 30 parts by weight, ferric chloride is present in an amount up to about 10 grams/liter, and the remainder to 100 parts is water, (2) maintaining the temperature between 100° F. and 210° F., and (3) immersing the stainless steel in said bath, wherein the ferric chloride acts as a catalytic agent to effect consistent polishing action thereby obtaining stainless steel of a commercially acceptable grade.

Claim 3

The method of polishing, descaling and de-burring stainless steel comprising the steps of (1) preparing a bath containing in combination ferric chloride, a surfactant, hydrochloric acid, and nitric acid, the surfactant being a quaternary ammonium surfactant having the formula: ##STR5## in which: x+y equals an integer in the range of 2-15; R" is alkyl containing from 1-3 carbon atoms; M is an alkali metal, and wherein hydrochloric acid is present in an amount of about 1 to about 15 parts by weight, nitric acid is present in an amount of about 0.75 to about 6 parts by weight, the quaternary ammonium surfactant is present in an amount of about 0.05 to about 5 parts by weight, phosphorus acid or sulfuric acid is present in an amount of up to about 30 parts by weight, ferric chloride is present in an amount up to about 10 grams/liter, and the remainder to 100 parts in water, (2) maintaining a temperature between 100° F. and 210° F., and (3) immersing the stainless steel in said bath, wherein the ferric chloride acts as a catalytic agent to effect consistent polishing action thereby obtaining stainless steel of commercially acceptable grade.

Claim 4

The method of polishing, descaling and de-burring stainless steel comprising the steps of (1) preparing a bath containing in combination ferric chloride, a surfactant, hydrochloric acid, and nitric acid, the surfactant being a quaternary ammonium surfactant having the formula: ##STR5## in which: x+y equals an integer in the range of 2-15; R" is alkyl containing from 1-3 carbon atoms; M is an alkali metal, and wherein hydrochloric acid is present in an amount of about 1 to about 15 parts by weight, nitric acid is present in an amount of about 0.75 to about 6 parts by weight, the quaternary ammonium surfactant is present in an amount of about 0.05 to about 5 parts by weight, phosphorus acid or sulfuric acid is present in an amount of up to about 30 parts by weight, ferric chloride is present in an amount up to about 10 grams/liter, and the remainder to 100 parts in water, (2) maintaining a temperature between 100° F. and 210° F., and (3) immersing the stainless steel in said bath, wherein the ferric chloride acts as a catalytic agent to effect consistent polishing action thereby obtaining stainless steel of commercially acceptable grade.