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US4460449A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for making a tool

Assignee: Avery Dennison Corp
•
Filing: 1983-01-03
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Granted: 1984-07-17
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Expires: 2003-01-03
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Abstract

Abstract A tool for producing a pattern of highly accurate and optical quality surfaces and the method of making same from a series of bi-metallic pins. A high strength metal pin is coupled to a slug of metal of lesser strength capable of being accurately scribed. The supporting pin blank preferably is magnetic stainless steel and the slug is of copper. A group of such bi-metallic pins then is placed in an appropriate fixture after which an optical configuration, such as the three faces of a cube-corner element, are scribed into the copper ends. A completed tool may then be electroformed to produce an electroformed tool from an array of like or different pins, arranged in various patterns.

Inventors

  • 👤 Anthony J. Montalbano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 13:24
CPC Classifications
B; B44; B44B; B44B5/00; B44B5/02; B44B5/026; C; C25; C25D; C25D1/00; C25D1/10

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 74 words
A bi-metallic pin to make tools for making optical quality parts, comprising an elongated pin having a first metallic portion having first and second ends, said first metallic portion being fabricated from a high strength metal; a second metallic portion, of lower strength than said first metallic portion and capable of being easily machined, being fixedly secured to said second end, and an optical pattern scribed in the end of said second metallic portion.
Claim 2
Dependent Claim 74 words
A bi-metallic pin to make tools for making optical quality parts, comprising an elongated pin having a first metallic portion having first and second ends, said first metallic portion being fabricated from a high strength metal; a second metallic portion, of lower strength than said first metallic portion and capable of being easily machined, being fixedly secured to said second end, and an optical pattern scribed in the end of said second metallic portion.
Claim 3
Dependent Claim 15 words
The bi-metallic pin as defined in claim 1, wherein said pin has a polygonal cross-section.
Claim 4
Dependent Claim 16 words
The bi-metallic pin as defined in claim 1, wherein said first metallic portion is stainless steel.
Claim 5
Dependent Claim 15 words
The bi-metallic pin as defined in claim 1, wherein said second metallic portion is copper.
Claim 6
Dependent Claim 24 words
The bi-metallic pin as defined in claim 1, wherein said first metallic portion is magnetic stainless steel and said second metallic portion is copper.
Claim 7
Dependent Claim 36 words
A bi-metallic pin as defined in claim 1, wherein said first metallic portion is magnetic stainless steel, and said second metallic portion is copper and said second metallic portion is plated to said first metallic portion.
Claim 8
Dependent Claim 15 words
The bi-metallic pin set forth in claim 2 wherein said polygon is a regular polygon.
Claim 9
Dependent Claim 18 words
The bi-metallic pin set forth in claim 7, wherein said polygon has edges less than 0.17 inch long.
Claim 10
Dependent Claim 23 words
The bi-metallic pin of claim 1, wherein said optical pattern comprises an array of between about 600 and 1400 cube-corner elements scribed thereon.
Claim 11
Dependent Claim 76 words
An electroforming tool for producing optical quality parts comprising a plurality of bi-metallic pins each comprising a first metallic portion fabricated from a metal of higher strength and a second metallic portion fabricated from a metal of lower strength than said first metallic portion, and capable of being easily machined being fixedly secured to one end of said first metallic portion each said second metallic portion having a pattern for producing an optical result formed therein.
Claim 12
Dependent Claim 76 words
An electroforming tool for producing optical quality parts comprising a plurality of bi-metallic pins each comprising a first metallic portion fabricated from a metal of higher strength and a second metallic portion fabricated from a metal of lower strength than said first metallic portion, and capable of being easily machined being fixedly secured to one end of said first metallic portion each said second metallic portion having a pattern for producing an optical result formed therein.
Claim 13
Dependent Claim 16 words
The electroforming tool set forth in claim 10, wherein said first metallic portion is stainless steel.
Claim 14
Dependent Claim 22 words
The electroforming tool set forth in claim 10, wherein each said first and said second metallic portions have a regular polygonal cross-section.
Claim 15
Dependent Claim 16 words
An electroforming tool set forth in claim 10, wherein each said second metallic portions is copper.
Claim 16
Dependent Claim 43 words
An electroforming tool set forth in claim 10, wherein said first metallic potions are formed of magnetic stainless steel, said second metallic portions are of copper and each of said second metallic portions are formed upon said associated first metallic portions by plating.
Claim 17
Dependent Claim 19 words
The electroforming tool set forth in claim 14, wherein each said polygon has edges less than 0.17 inch long.
Claim 18
Dependent Claim 25 words
The electroforming tool set forth in claim 14, wherein said optical pattern comprises an array of between about 600 and 1400 cube-corner elements scribed thereon.
Claim 19
Dependent Claim 18 words
The electroforming tool set forth in claim 14, wherein adjacent bi-metallic pins have different optical patterns formed therein.
Claim 20
Dependent Claim 17 words
The electroforming tool set forth in claim 14, wherein adjacent pins are rotated relative to one another.
Claim 21
Dependent Claim 25 words
The electroforming tool set forth in claim 15, wherein adjacent pins are offset from one another so as to provide a staggered array of pins.

References Cited (Backward Citations)

US3926402A Cited
US3957616A Cited
US4080280A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-07-17 1988-01-16 1988-07-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-07-17 1992-01-16 1992-07-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-07-17 1996-01-16 1996-07-17 $7700.00 Window Closed / Lapsed

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