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Methods for producing composite rotary dresser

Assignee: Osaka Diamond Industrial Co Ltd
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Filing: 1982-05-11
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Granted: 1984-06-26
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Expires: 2002-05-11
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Abstract

Abstract A method of producing a rotary dresser include forming a core piece of an iron-base powder and filling in tungsten or like metal powder between the core and an outer mold member containing diamond grit or the like. The construction is then heated to melt and infiltrate a metal alloy, such that a network structure is formed about the powdered metal particles. In a further embodiment, the metal materials may be arranged in concentric form about a metal bushing such that the bushing is included in the final structure.

Inventors

  • 👤 Takao Kawakita
  • 👤 Kazuo Yamaguchi
  • 👤 Sadao Date

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 20:23
CPC Classifications
B; B22; B22F; B22F3/00; B22F3/24; B22F3/26; B22F7/00; B22F7/06; B24; B24B; B24B53/00; B24B53/12; B24D; B24D18/00; B24D18/0009; B24D5/00; B24D5/02; B24D5/06; B24D5/16; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12014; Y10T428/12028; Y10T428/12063; Y10T428/12069; Y10T428/12076; Y10T428/12083; Y10T428/1209

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 70 words
A method of producing a rotary dresser, comprising; providing an outer mold member including a super-abrasive material; placing an iron-base powder compact near the center of said mold member; filling a wear resistant metallic powder mixture between said mold member and said compact; and heating the construction while melting an infiltrant thereinto, to form a sintered body bonded by said infiltrant and having said super-abrasive surface at the outside thereof.
Claim 2
Independent Claim 70 words
A method of producing a rotary dresser, comprising; providing an outer mold member including a super-abrasive material; placing an iron-base powder compact near the center of said mold member; filling a wear resistant metallic powder mixture between said mold member and said compact; and heating the construction while melting an infiltrant thereinto, to form a sintered body bonded by said infiltrant and having said super-abrasive surface at the outside thereof.
Claim 3
Dependent Claim 19 words
A method as claimed in claim 1, wherein said wear resistant metallic powder comprises a tungsten base powder mixture.
Claim 4
Dependent Claim 20 words
A method as claimed in claim 1, wherein said iron-base powder compact is sintered before being placed in said mold.
Claim 5
Dependent Claim 23 words
A method as claimed in claim 1, wherein said iron-base powder compact is infiltrated with said infiltrant before being placed in said mold.
Claim 6
Dependent Claim 19 words
A method as claimed in claim 1, wherein said iron-base powder compact is non-sintered when placed in said mold.
Claim 7
Dependent Claim 22 words
A method as claimed in claim 1, wherein said iron-base powder compact contains copper in a range of from 0.01% to 20%.
Claim 8
Dependent Claim 24 words
A method as claimed in claim 1 or 6, wherein said iron-base powder compact contains carbon in a range of from 0.01% to 4.5%.
Claim 9
Independent Claim 89 words
A method of producing a rotary dresser, comprising; providing an outer mold member including a super-abrasive material; placing a core means near the center of said mold member; concentrically filling, from said mold member, a tungsten base powder mixture and an iron-base powder mixture between said mold member and said core means, placing an infiltrant on the assembly and heating the assembly to infiltrate said infiltrant into said powder mixtures, said infiltrant bonding said powder mixtures, to form a sintered body having said super-abrasive surface at the outside thereof.
Claim 10
Independent Claim 89 words
A method of producing a rotary dresser, comprising; providing an outer mold member including a super-abrasive material; placing a core means near the center of said mold member; concentrically filling, from said mold member, a tungsten base powder mixture and an iron-base powder mixture between said mold member and said core means, placing an infiltrant on the assembly and heating the assembly to infiltrate said infiltrant into said powder mixtures, said infiltrant bonding said powder mixtures, to form a sintered body having said super-abrasive surface at the outside thereof.
Claim 11
Dependent Claim 32 words
A method as claimed in claim 8, wherein said core means comprises a bushing, said bushing being made of an iron alloy and having grooves filled in with said iron-base powder mixture.
Claim 12
Dependent Claim 27 words
A method as claimed in claim 8, said iron-base powder mixture containing copper and carbon in a range of 0.01% to 20% and 0.01% to 4.5%, respectively.

References Cited (Backward Citations)

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US2401221A Cited
GB632323A Cited
US2753859A Cited
US3360348A Cited
US3359623A Cited
GB1264482A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-06-26 1987-12-26 1988-06-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-06-26 1991-12-26 1992-06-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-06-26 1995-12-26 1996-06-26 $7700.00 Window Closed / Lapsed

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