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US4455272A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of extruding a polystyrene foam using both a physical blowing agent and water

Assignee: Tenneco Foam Products Co
•
Filing: 1982-03-29
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Granted: 1984-06-19
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Expires: 2002-03-29
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Abstract

Abstract Forming polystyrene foam by extruding polystyrene, nucleating agent, physical blowing agent, and water where the physical blowing agent and water are injected into extruder to provide blowing system. The product produced has small cells at junction points between membranes of the foam.

Inventors

  • 👤 John C. Schubert
  • 👤 Edward C. LeDuc

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 05:57
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/14; C08J9/141; B; B29; B29C; B29C44/00; B29C44/34; B29C44/3442; C08J9/143; C08J9/147; B29K; B29K2025/00; C08J2325/00; Y; Y10; Y10S; Y10S264/00; Y10S264/05; Y10S264/13; Y10S521/00; Y10S521/91

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 47 words
In a process for producing extruded polystyrene foam comprising feeding a mixture comprising styrene polymer and nucleating agent to an extruder, and injecting physical blowing agent into the mixture in the extruder, the improvement comprising also injecting water into the extruder and extruding the resulting foamable mixture.
Claim 2
Dependent Claim 47 words
In a process for producing extruded polystyrene foam comprising feeding a mixture comprising styrene polymer and nucleating agent to an extruder, and injecting physical blowing agent into the mixture in the extruder, the improvement comprising also injecting water into the extruder and extruding the resulting foamable mixture.
Claim 3
Dependent Claim 21 words
The improvement of claim 1 wherein the water and physical blowing agent are supplied to the extruder at a common point.
Claim 4
Dependent Claim 11 words
The improvement of claim 1 wherein said nucleating agent is talc.
Claim 5
Dependent Claim 23 words
The improvement of claim 3 wherein said talc is used in an amount of 0.01 to 0.3 weight percent based on styrene polymer.
Claim 6
Dependent Claim 26 words
The improvement of claim 1 wherein said physical blowing agent is in the range of 0.05 to 0.1 gram mols per 100 grams of styrene polymer.
Claim 7
Dependent Claim 27 words
The improvement of claim 5 wherein said physical blowing agent is selected from the group consisting of hydrocarbons containing 3 to 6 carbon atoms, dichlorodifluoromethane and trichlorofluoromethane.
Claim 8
Dependent Claim 13 words
The improvement of claim 5 wherein said physical blowing agent is normal butane.
Claim 9
Dependent Claim 27 words
The improvement of claim 1 wherein said water is injected in the range of 0.5 to 5 weight percent based on the weight of the styrene polymer.
Claim 10
Dependent Claim 48 words
The process of claim 1 wherein the physical blowing agent is in the range of 0.05 to 0.1 gram mole per 100 grams of styrene polymer and said water is in the range of 0.5 to 5 weight weight percent based on the weight of the styrene polymer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-06-19 1987-12-19 1988-06-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-06-19 1991-12-19 1992-06-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-06-19 1995-12-19 1996-06-19 $7700.00 Window Closed / Lapsed

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