Universal, adjustable bending form for shaping electrical windings

Claim 2

An adjustable bending form comprising: (a) an elongated flexible sheet having one surface defining the form surface; (b) spaced end supports mounted on a frame and attached near the ends of said sheet, said end supports being adjustably spaced for imparting a selected arch in said one surface, at least one of said end supports also being angularly adjustable relative to the other end support about a pivot axis disposed generally in the direction of a line extending between said spaced end supports for imparting a twist in said sheet and for supporting said sheet with the selected twist; and (c) intermediate supports mounted on said frame for supporting said sheet intermediate its ends, said intermediate supports being angularly adjustable about a pivot axis disposed generally in the direction of a line extending between said end supports for supporting said sheet at said selected arch and said selected twist.

Claim 3

A bending form in accordance with claim 1 wherein the angularly adjustable end support is also adjustable transversely of said sheet.

Claim 4

A bending form in accordance with claim 1 wherein said sheet is a resilient flexible sheet and wherein said sheet is pivotally connected to said end supports to permit pivotal movement of said sheet relative to the lateral axis of each of said end supports.

Claim 5

An adjustable bending form comprising: (a) a support member; (b) a pivot arm hingedly mounted near a first one of its ends to said support member and adjustable to a selected angular position relative to said support member; (c) a first end support formed near said first end of said pivot arm; (d) a second end support mounted to the other end of said pivot arm and angularly adjustable about a pivot axis disposed generally in a direction of a line extending between said end supports; and (e) an elongated, flexible resilient sheet capable of extending in an arch from said first end support to said second end support by moving said first and second end supports relative each other and being pivotally mounted to said end supports with respect to a lateral axis extending transverse to said line and capable of being twisted about said arch when said second end support is angularly adjusted.

Claim 6

An adjustable bending form comprising: (a) a support member; (b) a pivot arm hingedly mounted near a first one of its ends to said support member and adjustable to a selected angular position relative to said support member; (c) a first end support formed near said first end of said pivot arm; (d) a second end support mounted to the other end of said pivot arm and angularly adjustable about a pivot axis disposed generally in a direction of a line extending between said end supports; and (e) an elongated, flexible resilient sheet capable of extending in an arch from said first end support to said second end support by moving said first and second end supports relative each other and being pivotally mounted to said end supports with respect to a lateral axis extending transverse to said line and capable of being twisted about said arch when said second end support is angularly adjusted.

Claim 7

A bending form in accordance with claim 4 wherein a plurality of intermediate supports are mounted to said pivot arm and adjustably extend against said flexible sheet, each of said supports being adjustable about a pivot axis disposed generally in the direction of a line extending between said end supports for supporting said sheet at said selected arch and said selected twist.

Claim 8

An adjustable bending form comprising: (a) a support member; (b) a pivot arm having a longitudinal axis hingedly mounted near a first one of its ends to said support member and adjustable to a selected angular position relative to said support member; (c) a first end support formed near said first end of said pivot arm; (d) a second end support mounted to the other end of said pivot arm and angularly adjustable about a longitudinal axis of said arm; (e) an elongated, flexible resilient sheet extending from said first end support to said second end support and being pivotally mounted to said end supports with respect to a lateral axis extending transverse to the longitudinal axis of said arm, said second end support being capable of establishing a twist in said sheet; (f) a plurality of intermediate supports mounted to said pivot arm and extend against said flexible sheet, each of said supports being adjustable transversely of said arm to a selected distance from said arm and each support being angularly adjustable to seat against said sheet when said sheet has a selected twist; (g) a pair of rods in each of said intermediate supports spaced laterally with respect to said elongated flexible sheet, said rods being threadedly engaged to nut members for adjustably securing said rods to said pivot arm; and (h) a cross bar in each of said intermediate supports pivotally connected to each threaded rod distally from said pivot arm for engaging said flexible sheet.

Claim 9

An adjustable bending form comprising: (a) a support member; (b) a pivot arm having a longitudinal axis hingedly mounted near a first one of its ends to said support member and adjustable to a selected angular position relative to said support member; (c) a first end support formed near said first end of said pivot arm; (d) a second end support mounted to the other end of said pivot arm and angularly adjustable about a longitudinal axis of said arm; (e) an elongated, flexible resilient sheet extending from said first end support to said second end support and being pivotally mounted to said end supports with respect to a lateral axis extending transverse to the longitudinal axis of said arm, said second end support being capable of establishing a twist in said sheet; (f) a plurality of intermediate supports mounted to said pivot arm and extend against said flexible sheet, each of said supports being adjustable transversely of said arm to a selected distance from said arm and each support being angularly adjustable to seat against said sheet when said sheet has a selected twist; (g) a pair of rods in each of said intermediate supports spaced laterally with respect to said elongated flexible sheet, said rods being threadedly engaged to nut members for adjustably securing said rods to said pivot arm; and (h) a cross bar in each of said intermediate supports pivotally connected to each threaded rod distally from said pivot arm for engaging said flexible sheet.

Claim 10

A bending form in accordance with claim 6 wherein said second end support is mounted to said pivot arm for longitudinal adjustment of its distance from said first end support.

Claim 11

A bending in accordance with claim 7 further comprising a second bending form also constructed in accordance with claim 8, said bending forms extending in generally opposing directions and pivotally mounted to a frame, each angularly adjustable within a range of arc.

Claim 12

A bending form in accordance with claim 8 wherein said flexible sheet comprises a sheet of spring steel.