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US4448173A Expired / Lapsed US ⏱️ 0.0 years remaining

Fuel evaporator

Assignee: Soken Inc
•
Filing: 1983-02-25
•
Granted: 1984-05-15
•
Expires: 2003-02-25
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Abstract

Abstract A fuel evaporator to be installed between a carburetter and an intake manifold of an internal combustion engine for heating an air-fuel mixture flowing through an air-fuel passage of the carburetter is disclosed. The fuel evaporator comprises at least one ceramic heater formed of a circular PTC ceramic plate having honeycomb-shaped open passages, and at least one electrically conductive metallic plate having honeycomb-shaped open passages of which shape and arrangement are equal to those of the open passages of the PTC ceramic plate. The metallic plate is disposed on one surface or both surfaces of the ceramic heater so that the open passages of the metallic plate are coaxial with those of the ceramic heater. The ceramic heater and the metallic plate are disposed on a stepped portion formed in an insulator and the outer peripheral portion of the metallic plate is fixed to the insulator which is interposed between the carburetter and the intake manifold. The edge portion of the metallic plate, defining at least one open passage is bent in the axial direction thereof and closely inserted into the corresponding open passage of the ceramic heater.

Inventors

  • 👤 Seiko Abe
  • 👤 Kazuhide Watanabe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 05:38
CPC Classifications
F; F02; F02M; F02M31/00; F02M31/02; F02M31/12; F02M31/135; H; H05; H05B; H05B3/00; H05B3/10; H05B3/12; H05B3/14; H05B3/141; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 271 words
A fuel evaporator to be installed between a carburetter and an intake manifold of an internal combustion engine for heating an air-fuel mixture flowing through an air-fuel mixture passage of said carburetter, comprising: at least one circular ceramic heater made of semi-conductive material; said ceramic heater being provided with a plurality of open passages; at least one electrically conductive metallic plate provided with a plurality of open passages having the same shape and size as those of said open passages of said ceramic heater, which is disposed in contact with a surface of said ceramic heater so that said open passages of said metallic plate are coaxial with said open passages of said ceramic heater; an electric current supplying means for supplying an electric current to said ceramic heater; said electric current supplying means comprising electrode plate means having an inner diameter equal to the diameter of said air-fuel mixture passage, which is disposed in contact with said ceramic heater; an annular insulator made of electric insulating material for supporting said ceramic heater, said metallic plate and said electric current supplying means; said insulator having an inner diameter equal to the diameter of said air-fuel passage of said carburetter and being interposed between said carburetter and said intake manifold through gaskets; said open passages of said metallic plate being defined by edge portions, at least one of which is bent in the axial direction of said open passages of said ceramic heater and closely inserted into a corresponding open passage of said ceramic heater; said metallic plate being fixed to said insulator in the outer peripheral portion of said metallic plate.
Claim 2
Dependent Claim 271 words
A fuel evaporator to be installed between a carburetter and an intake manifold of an internal combustion engine for heating an air-fuel mixture flowing through an air-fuel mixture passage of said carburetter, comprising: at least one circular ceramic heater made of semi-conductive material; said ceramic heater being provided with a plurality of open passages; at least one electrically conductive metallic plate provided with a plurality of open passages having the same shape and size as those of said open passages of said ceramic heater, which is disposed in contact with a surface of said ceramic heater so that said open passages of said metallic plate are coaxial with said open passages of said ceramic heater; an electric current supplying means for supplying an electric current to said ceramic heater; said electric current supplying means comprising electrode plate means having an inner diameter equal to the diameter of said air-fuel mixture passage, which is disposed in contact with said ceramic heater; an annular insulator made of electric insulating material for supporting said ceramic heater, said metallic plate and said electric current supplying means; said insulator having an inner diameter equal to the diameter of said air-fuel passage of said carburetter and being interposed between said carburetter and said intake manifold through gaskets; said open passages of said metallic plate being defined by edge portions, at least one of which is bent in the axial direction of said open passages of said ceramic heater and closely inserted into a corresponding open passage of said ceramic heater; said metallic plate being fixed to said insulator in the outer peripheral portion of said metallic plate.
Claim 3
Dependent Claim 71 words
A fuel evaporator according to claim 1, wherein: said insulator is provided with an annular stepped portion of which outer diameter is equal to that of said ceramic heater; said metallic plate and said electrode means have a circular shape of which diameter is equal to that of said ceramic heater; and said ceramic heater, said metallic plate and said electrode means are stacked on said stepped portion of said insulator.
Claim 4
Dependent Claim 52 words
A fuel evaporator according to claim 2, wherein: one plate-shaped ceramic heater is disposed on said stepped portion; said metallic plate is disposed in contact with the under surface of said ceramic heater; said edge portion of said metallic plate is bent upward; and said metallic plate operates as second electrode plate.
Claim 5
Dependent Claim 42 words
A fuel evaporator according to claim 2, wherein: at least two plate-shaped ceramic heaters are disposed on said stepped portion; said metallic plate is interposed between adjacent ceramic heaters and said edge portion of said metallic plate is bent upward or downward.
Claim 6
Dependent Claim 51 words
A fuel evaporator according to claim 4, wherein: said plate means includes first and second electrode plates and second electrode plate has an annular cross section having inner diameter equal to that of said first electrode plate and is disposed in contact with the undermost surface of said two ceramic heaters.
Claim 7
Dependent Claim 70 words
A fuel evaporator according to claim 4, further comprising: a third electrode plate having an annular cross section of which inner diameter is equal to that of said first electrode plate, which is disposed in contact with the undermost surface of said two ceramic heaters; said third electrode plate having the same polarity as that of said first electrode plate; wherein: said metallic plate operates as said second electrode plate.
Claim 8
Dependent Claim 97 words
A fuel evaporator according to claim 2, wherein: at least two plate-shaped ceramic heaters are disposed on said stepped portion; said metallic plates are disposed between adjacent ceramic heaters and in contact with the undermost surface of said ceramic heater; said edge portions of said metallic plates are bent upward; one of said metallic plates disposed between adjacent ceramic heaters acts as said second electrode plate; and said metallic plate disposed in contact with said undermost surface of said ceramic heaters acts as a third electrode plate having the same polarity as that of said first electrode.
Claim 9
Dependent Claim 34 words
A fuel evaporator according to claim 2, wherein: said metallic plate is provided with a leg portion which projects from the outer periphery thereof outward; and said leg portion is fixed to said insulator.
Claim 10
Dependent Claim 25 words
A fuel evaporator according to claim 1, wherein: said edge portion of said metallic plate is bent over the whole circumference of said open passage.
Claim 11
Dependent Claim 20 words
A fuel evaporator according to claim 1, wherein: said edge portion of said metallic plate is partially bent like claws.
Claim 12
Dependent Claim 25 words
A fuel evaporator according to claim 1, wherein: said open passages of said ceramic heater, and said metallic plate have a circular cross section, respectively.
Claim 13
Dependent Claim 17 words
A fuel evaporator according to claim 1, wherein: said metallic plate is formed of copper or aluminum.
Claim 14
Dependent Claim 125 words
A fuel evaporator for an internal combustion engine comprising: a circular ceramic heater having a plurality of open passages; a pair of positive and negative electrode plates; each having a plurality of holes to be aligned with said open passages; said ceramic heater being interposed between said positive and negative electrode plates, and an insulator fixed to an intake manifold of an engine, said positive electrode plate being held by said insulator; wherein: a projection is formed on at least one of said positive and negative electrode plates and at a portion of one of said holes, said projection protruding into one of said open passages of said ceramic heater, whereby relative movement between the ceramic heater and said pair of electrode plates is prevented.
Claim 15
Dependent Claim 125 words
A fuel evaporator for an internal combustion engine comprising: a circular ceramic heater having a plurality of open passages; a pair of positive and negative electrode plates; each having a plurality of holes to be aligned with said open passages; said ceramic heater being interposed between said positive and negative electrode plates, and an insulator fixed to an intake manifold of an engine, said positive electrode plate being held by said insulator; wherein: a projection is formed on at least one of said positive and negative electrode plates and at a portion of one of said holes, said projection protruding into one of said open passages of said ceramic heater, whereby relative movement between the ceramic heater and said pair of electrode plates is prevented.
Claim 16
Dependent Claim 142 words
A fuel evaporator for an internal combustion engine comprising: circular ceramic heater means having a plurality of open passages; plate means disposed on opposite sides of said heater means and including a pair of positive and negative electrode plates; at least a portion of said plate means having a plurality of holes to be aligned with said open passages; at least a portion of said ceramic heater means being interposed between said positive and negative electrode plates; and an insulator fixed to an intake manifold of an engine, one of said electrode plates being held by said insulator; at least one of said holes in said plate means being defined by a projection which protrudes into a corresponding aligned one of said open passages of said ceramic heater means for preventing relative movement between the ceramic heater means and said plate means.
Claim 17
Dependent Claim 142 words
A fuel evaporator for an internal combustion engine comprising: circular ceramic heater means having a plurality of open passages; plate means disposed on opposite sides of said heater means and including a pair of positive and negative electrode plates; at least a portion of said plate means having a plurality of holes to be aligned with said open passages; at least a portion of said ceramic heater means being interposed between said positive and negative electrode plates; and an insulator fixed to an intake manifold of an engine, one of said electrode plates being held by said insulator; at least one of said holes in said plate means being defined by a projection which protrudes into a corresponding aligned one of said open passages of said ceramic heater means for preventing relative movement between the ceramic heater means and said plate means.
Claim 18
Dependent Claim 85 words
Apparatus as in claim 14 wherein: said heater means includes two superposed circular heaters each with said open passages, said plate means includes a third plate which is metallic and at least one of said three plates has said plurality of holes aligned with said open passages, one of said three plates being disposed between said two heaters, the said opposite sides of said heater means being the outer sides of the said two heaters respectively on which the other two plates are respectively disposed.
Claim 19
Dependent Claim 20 words
Apparatus as in claim 15 wherein one of said other two plates is one of said positive and negative plates.
Claim 20
Dependent Claim 17 words
Apparatus as in claim 16 wherein it is said third plate which is interposed between said heaters.
Claim 21
Dependent Claim 16 words
Apparatus as in claim 15 wherein one of said other two plates is said negative plate.
Claim 22
Dependent Claim 37 words
Apparatus as in claim 18 wherein the other of said two plates is the said third plate which is also a negative plate and said positive plate is the one which is interposed between said two heaters.
Claim 23
Dependent Claim 63 words
Apparatus as in claim 15 wherein said third plate is the one disposed between said two heaters and has said aligned holes two of which are defined by a respective said projection one of which protrudes into a corresponding aligned passage in one of said heaters and the other of which protrudes into a corresponding aligned hole in the other of said heaters.
Claim 24
Dependent Claim 47 words
Apparatus as in claim 15 wherein one of said positive and negative plates is the one disposed between said two heaters and has said aligned holes at least one of which is defined by said projection protruding into a corresponding aligned passage in one of said heaters.
Claim 25
Dependent Claim 45 words
Apparatus as in claim 21 wherein another one of said three plates also has aligned with said heater passages a plurality of holes at least one of which is defined by a projection protruding into a corresponding aligned passage in the other of said heaters.

References Cited (Backward Citations)

US4141327A Cited
US4108125A Cited
US4279234A Cited
US4308845A Cited
US4377148A Cited
US4361125A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-05-15 1987-11-14 1988-05-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-05-15 1991-11-14 1992-05-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-05-15 1995-11-14 1996-05-15 $7700.00 Window Closed / Lapsed

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