Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
193 words
An integrated process for the conversion of solid coal to a wide slate of fuel products comprising: extracting a portion of said coal by contacting said coal with an extraction solvent under supercritical conditions of temperature and pressure whereby said solvent is converted to a dense-gas phase capable of dissolving the coal, separating said solvent and a hydrogen-rich liquid coal extract, said coal extract having a hydrogen concentration greater than said solid coal, a portion of said solid coal remaining an unsolvated, solid coal residue, upgrading at least a portion of said coal extract in the presence of hydrogen to produce a plurality of upgraded fuel products, gasifying said residue under oxidizing conditions to produce a synthesis gas comprising hydrogen and carbon monoxide, shifting the hydrogen to carbon monoxide ratio of a portion of said synthesis gas to produce a hydrogen-enriched gas, combining said hydrogen-enriched gas with said synthesis gas, converting said combined gas to methanol, passing at least a portion of said methanol in contact with a catalyst capable of converting said methanol to gasoline products and recycling at least a portion of said gasoline products for use as said extraction solvent.
Claim 2
Dependent Claim
193 words
An integrated process for the conversion of solid coal to a wide slate of fuel products comprising: extracting a portion of said coal by contacting said coal with an extraction solvent under supercritical conditions of temperature and pressure whereby said solvent is converted to a dense-gas phase capable of dissolving the coal, separating said solvent and a hydrogen-rich liquid coal extract, said coal extract having a hydrogen concentration greater than said solid coal, a portion of said solid coal remaining an unsolvated, solid coal residue, upgrading at least a portion of said coal extract in the presence of hydrogen to produce a plurality of upgraded fuel products, gasifying said residue under oxidizing conditions to produce a synthesis gas comprising hydrogen and carbon monoxide, shifting the hydrogen to carbon monoxide ratio of a portion of said synthesis gas to produce a hydrogen-enriched gas, combining said hydrogen-enriched gas with said synthesis gas, converting said combined gas to methanol, passing at least a portion of said methanol in contact with a catalyst capable of converting said methanol to gasoline products and recycling at least a portion of said gasoline products for use as said extraction solvent.
Claim 3
Dependent Claim
20 words
The process of claim 1 wherein said extraction solvent is additionally obtained from process-derived solvents, external solvents or mixtures thereof.
Claim 4
Dependent Claim
30 words
The process of claim 2 wherein said process-derived solvent is selected from the group consisting of solvent-derived from said upgraded fuel products, solvent derived from said methanol, and mixtures thereof.
Claim 5
Dependent Claim
20 words
The process of claim 3 wherein said solvent derived from said upgraded fuel products contains compounds capable of donating hydrogen.
Claim 6
Dependent Claim
14 words
The process of claim 1 wherein said extract is substantially free of solid matter.
Claim 7
Dependent Claim
18 words
The process of claim 3 wherein a portion of said extraction solvent is derived from an external source.
Claim 8
Dependent Claim
20 words
The process of claim 6 wherein said solvent derived from an external source comprises benzene, toluene, xylene, or mixtures thereof.
Claim 9
Dependent Claim
33 words
The process of claim 1 wherein said dissolved coal is separated from said extraction solvent by decreasing the pressure and temperature to a point whereby the liquid coal extract separates from said solvent.
Claim 10
Dependent Claim
18 words
The process of claim 1 wherein said liquid coal extract is catalytically upgraded in the presence of hydrogen.
Claim 11
Dependent Claim
17 words
The process of claim 1 wherein the hydrogen supplied for upgrading is provided from said hydrogen-enriched gas.
Claim 12
Dependent Claim
23 words
The process of claim 1 wherein said feed coal may be derived from the group consisting of lignites, bituminous coals and sub-bituminous coals.
Claim 13
Dependent Claim
21 words
The process of claim 1 wherein said feed coal is dried, premixed with a premixing solvent and comminuted before being liquiefied.
Claim 14
Dependent Claim
12 words
The process of claim 12 wherein said premixing solvent comprises distillate oils.
Claim 15
Dependent Claim
11 words
The process of claim 13 wherein said premixing solvent is process-derived.
Claim 16
Dependent Claim
19 words
The process of claim 1 wherein said gasoline products are produced by contacting said methanol with a zeolite catalyst.
Claim 17
Dependent Claim
12 words
The process of claim 15 wherein said zeolite catalyst is ZSM- 5.
Claim 18
Dependent Claim
16 words
The process of claim 1 wherein said coal extract contains at least 6% hydrogen by weight.