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US4445775A Expired / Lapsed US ⏱️ 0.0 years remaining

Registration blocks for a photomask assembly

Assignee: PPG Industries Inc
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Filing: 1982-03-29
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Granted: 1984-05-01
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Expires: 2002-03-29
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Abstract

Abstract An alignment system for providing simple, efficient, repeatable and precise registration of a pair of plates in a photomask assembly for use in photolithographic imaging processes is disclosed, wherein registration blocks are attached to the edges of one plate and block stops are attached to the other plate in appropriate positions to engage said registration blocks when the plates are brought into parallel facing relationship in contact with a substrate to be processed.

Inventors

  • 👤 Richard R. Tongel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 03:19
CPC Classifications
G; G03; G03F; G03F9/00; G03F9/70; G03F9/7003; G03F9/7023; G03F9/703; G03F9/7049; G03F9/7053; H; H05; H05K; H05K3/00; H05K3/0073; H05K3/0082

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 82 words
A precisely registerable assembly for use in a photolithographic imaging process which comprises: a. a first rigid plate to which are affixed a plurality of registration blocks about the perimeter thereof; and b. a second plate to which are affixed an equal number of block stops positioned to engage said registration blocks when said plates are brought into facing spaced relationship, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of the plates in their respective planes.
Claim 2
Dependent Claim 82 words
A precisely registerable assembly for use in a photolithographic imaging process which comprises: a. a first rigid plate to which are affixed a plurality of registration blocks about the perimeter thereof; and b. a second plate to which are affixed an equal number of block stops positioned to engage said registration blocks when said plates are brought into facing spaced relationship, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of the plates in their respective planes.
Claim 3
Dependent Claim 11 words
An article according to claim 1, wherein said plates are glass.
Claim 4
Dependent Claim 19 words
An article according to claim 2, wherein said first plate is attached to said second plate by hinge means.
Claim 5
Dependent Claim 21 words
An article according to claim 3, wherein said glass plates are joined by hinge means comprising a flexible polymeric hinge material.
Claim 6
Dependent Claim 34 words
An article according to claim 4, wherein said hinge means further comprises a hinge plate flexibly bonded to said first plate by means of said hinge material and fixedly bonded to said second plate.
Claim 7
Dependent Claim 17 words
An article according to claim 4, wherein at least one of said plates is a glass photomask.
Claim 8
Dependent Claim 134 words
A precisely registerable, hinged photomask assembly for use in a photolithographic imaging process which comprises: a. a first glass plate attached along one edge to hinge means; b. affixed to said first glass plate a plurality of registration blocks attached about the perimeter of said plate elsewhere than along the edge attached to said hinge means; c. a second glass plate joined to said first plate by said hinge means; d. affixed to said second glass plate an equal number of block stops positioned to engage said registration blocks when said first and second plates are in facing relation spaced at a distance substantially equivalent to the thickness of substrates to be processed, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes.
Claim 9
Dependent Claim 134 words
A precisely registerable, hinged photomask assembly for use in a photolithographic imaging process which comprises: a. a first glass plate attached along one edge to hinge means; b. affixed to said first glass plate a plurality of registration blocks attached about the perimeter of said plate elsewhere than along the edge attached to said hinge means; c. a second glass plate joined to said first plate by said hinge means; d. affixed to said second glass plate an equal number of block stops positioned to engage said registration blocks when said first and second plates are in facing relation spaced at a distance substantially equivalent to the thickness of substrates to be processed, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes.
Claim 10
Dependent Claim 44 words
An article according to claim 7, wherein said hinge means comprises a flexible polymeric hinge joining said first glass plate and a hinge plate which is affixed to said second glass plate, and at least one of said glass plates comprises a photomask image.
Claim 11
Dependent Claim 183 words
A precisely registerable, hinged photomask assembly for use in a photolithographic imaging process which comprises: a. a first glass plate attached along one edge to hinge means; b. affixed to said first glass plate a plurality of registration blocks attached about the perimeter of said plate elsewhere than along the edge attached to said hinge means; c. a second glass plate joined to said first plate by said hinge means; and d. affixed to said second glass plate an equal number of block stops positioned to engage said registration blocks when said first and second plates are in facing relation spaced at a distance substantially equivalent to the thickness of substrates to be processed, wherein the number of blocks and stops is sufficient to prevent lateral movement of said plates in their respective planes, said hinge means comprises a flexible polymeric hinge which is a silicone composition joining said first glass plate and a hinge plate which is affixed to said second glass plate, and at least one of said glass plates comprises a photomask image comprising a stain pattern within the glass.
Claim 12
Dependent Claim 183 words
A precisely registerable, hinged photomask assembly for use in a photolithographic imaging process which comprises: a. a first glass plate attached along one edge to hinge means; b. affixed to said first glass plate a plurality of registration blocks attached about the perimeter of said plate elsewhere than along the edge attached to said hinge means; c. a second glass plate joined to said first plate by said hinge means; and d. affixed to said second glass plate an equal number of block stops positioned to engage said registration blocks when said first and second plates are in facing relation spaced at a distance substantially equivalent to the thickness of substrates to be processed, wherein the number of blocks and stops is sufficient to prevent lateral movement of said plates in their respective planes, said hinge means comprises a flexible polymeric hinge which is a silicone composition joining said first glass plate and a hinge plate which is affixed to said second glass plate, and at least one of said glass plates comprises a photomask image comprising a stain pattern within the glass.
Claim 13
Dependent Claim 31 words
An article according to claim 7, wherein said registration block and said block stop are produced from a durable material selected from the group consisting of brass, stainless steel and nylon.
Claim 14
Independent Claim 94 words
A method for precise registration of a pair of plates in a photomask assembly for use in a photolithographic imaging process comprising the steps of: a. affixing to designated locations on a first plate a plurality of registration blocks; b. affixing to corresponding locations on a second plate an equal number of block stops; c. bringing said plates together, whereby said blocks engage said stops to register said plates in spaced facing relation, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes.
Claim 15
Independent Claim 94 words
A method for precise registration of a pair of plates in a photomask assembly for use in a photolithographic imaging process comprising the steps of: a. affixing to designated locations on a first plate a plurality of registration blocks; b. affixing to corresponding locations on a second plate an equal number of block stops; c. bringing said plates together, whereby said blocks engage said stops to register said plates in spaced facing relation, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes.
Claim 16
Dependent Claim 11 words
The method according to claim 11, wherein said plates are glass.
Claim 17
Independent Claim 116 words
A method for precise registration of a pair of glass plates in a photomask assembly for use in a photolithographic imaging process comprising the steps of: a. affixing to designated locations on a first plate a plurality of registration blocks; b. affixing to corresponding locations on a second plate an equal number of block stops; c. bringing said plates together, whereby said blocks engage said stops to register said plates in spaced facing relation, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes and at least one of said glass plates comprises a photomask image present as a stain pattern within said glass plate.
Claim 18
Independent Claim 116 words
A method for precise registration of a pair of glass plates in a photomask assembly for use in a photolithographic imaging process comprising the steps of: a. affixing to designated locations on a first plate a plurality of registration blocks; b. affixing to corresponding locations on a second plate an equal number of block stops; c. bringing said plates together, whereby said blocks engage said stops to register said plates in spaced facing relation, wherein the number of blocks and stops is sufficient to prevent relative lateral movement of said plates in their respective planes and at least one of said glass plates comprises a photomask image present as a stain pattern within said glass plate.
Claim 19
Dependent Claim 13 words
The method according to claim 13, wherein both glass plates are glass photomasks.
Claim 20
Dependent Claim 15 words
The method according to claim 12, wherein said glass plates are joined by hinge means.
Claim 21
Dependent Claim 16 words
The method according to claim 15, wherein said hinge means comprises a flexible polymeric hinge material.
Claim 22
Dependent Claim 15 words
The method according to claim 16, wherein said polymeric hinge material is a silicone composition.
Claim 23
Dependent Claim 32 words
The method according to claim 16, wherein said hinge means further comprises a hinge plate flexibly joined to said first plate by said polymeric hinge material and affixed to said second plate.
Claim 24
Dependent Claim 14 words
The method according to claim 8, wherein said first plate is a glass photomask.
Claim 25
Dependent Claim 14 words
The method according to claim 19, wherein said second plate is a glass photomask.

References Cited (Backward Citations)

US2399975A Cited
US3067666A Cited
US3634009A Cited
US3927943A Cited
US3957371A Cited
US4032233A Cited
US4159176A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-05-01 1987-10-31 1988-05-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-05-01 1991-10-31 1992-05-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-05-01 1995-10-31 1996-05-01 $7700.00 Window Closed / Lapsed

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