Heterogeneous systems of polyol/diphenyl methane uret dione diisocyanates and a process for their production

Claim 2

A storage stable, low molecular weight, substantially water free heterogeneous composition which may be hardened to form a polyurethane by exposure to heat comprising: (a) one OH-equivalent of difunctional or polyfunctional polyhydroxyl compounds having a molecular weight from 1,000 to 10,000; (b) (i) 0.8 to 1.5 NCO-equivalents of 4,4'-diphenyl methane uret dione diisocyanates corresponding to the formula: ##STR7## in which n=0 to 2.5 or (ii) 0.8 to 12 NCO-equivalents of a 4,4'-diphenyl methane uret dione diisocyanate modified by a difunctional or polyfunctional compound containing OH-groups attached to aliphatic and/or cycloaliphatic groups and/or aromatic NH 2 -groups which modifying compound has a molecular weight from 62 to 400; and (c) 0.001 to 5 wt. % (based on (a)+(b)) of a lead and/or tin catalyst.

Claim 3

The heterogeneous composition of claim 1 further comprising 0 to 2.5 wt. % based on the composition as a whole of finely divided polyadduct of a polyisocyanate and a compound having a molecular weight from 32 to 400 which contains at least two isocyanate-reactive groups which polyadduct has an average particle size from 1 to 7 μm.

Claim 4

The heterogeneous composition of claim 1 further comprising auxiliaries and/or additives known to be useful in making polyurethanes.

Claim 5

The heterogeneous composition of claim 1 in which a catalyst known to catalyze polyurethane formation reactions other than component (c) is also used.

Claim 6

The heterogeneous composition of claim 1 comprising: (a) one OH-equivalent of a difunctional or polyfunctional polyether or polyester having a molecular weight in the range from 1250 to 6000; (b) (i) 0.8 to 1.5 NCO-equivalents of a 4,4'-diphenyl methane uret dione diisocyanate in which n=0.1 to 1.5 or (ii) 0.8 to 12 NCO-equivalents of a 4,4'-diphenyl methane uret dione in which n=0.1 to 1.5 modified by a diol in which the hydroxyl groups are attached to aliphatic and/or cycloaliphatic groups and/or an aromatic diamine having a molecular weight of from 62 to 400; and (c) 0.01 to 2 wt. % lead and/or tin catalyst.

Claim 7

The heterogeneous composition of claim 5 in which a catalyst other than component (c) known to be useful in polyurethane forming reactions is also included.

Claim 8

The heterogeneous composition of claim 5 which further comprises from 2.5 to 12.5 wt. % finely-divided hydrazine and/or dihydrazide compound and a diol having a molecular weight from 32 to 400.

Claim 9

The heterogeneous composition of claim 1 wherein component (a) is a polyether polyol and component (c) is 0.01 to 2 wt. % lead salt catalyst.

Claim 10

The heterogeneous composition of claim 8 which further comprises a tertiary amine catalyst.

Claim 11

The heterogeneous composition of claim 1 wherein component (a) is a polyester polyol and component (c) is 0.01 to 2 wt. % tin salt catalyst.

Claim 12

The heterogeneous composition of claim 10 which further comprises a tertiary amine catalyst.

Claim 13

A process for the production of a storage-stable, low molecular weight, substantially water free heterogeneous composition which composition may be hardened to form a polyurethane by exposure to heat comprising: (a) mixing one equivalent of a difunctional or polyfunctional hydroxyl compound having a molecular weight from 1,000 to 10,000 with (b) m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of (i) a 4,4'-diphenyl methane uret dione diisocyanate corresponding to the formula ##STR8## in which n represents a number from 0 to 2.5 or (ii) a 4,4'-diphenyl methane uret dione diisocyanate modified by m-equivalents of a difunctional or a polyfunctional low molecular weight compound for each OH-equivalent of (a) wherein the low molecular weight compound contains OH-groups attached to aliphatic or cycloaliphatic groups and/or aromatic NH 2 -groups and has a molecular weight of from 62 to 400, where m represents a number greater than 0 but less than or equal to 7 amd n=0 to 2.5 in the presence of (c) 0.01 to 5 wt. % (based on (a) +(b)) of a lead and/or tin catalyst.

Claim 14

A process for the production of a storage-stable, low molecular weight, substantially water free heterogeneous composition which composition may be hardened to form a polyurethane by exposure to heat comprising: (a) mixing one equivalent of a difunctional or polyfunctional hydroxyl compound having a molecular weight from 1,000 to 10,000 with (b) m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of (i) a 4,4'-diphenyl methane uret dione diisocyanate corresponding to the formula ##STR8## in which n represents a number from 0 to 2.5 or (ii) a 4,4'-diphenyl methane uret dione diisocyanate modified by m-equivalents of a difunctional or a polyfunctional low molecular weight compound for each OH-equivalent of (a) wherein the low molecular weight compound contains OH-groups attached to aliphatic or cycloaliphatic groups and/or aromatic NH 2 -groups and has a molecular weight of from 62 to 400, where m represents a number greater than 0 but less than or equal to 7 amd n=0 to 2.5 in the presence of (c) 0.01 to 5 wt. % (based on (a) +(b)) of a lead and/or tin catalyst.

Claim 15

The process of claim 12 wherein the modified 4,4'-diphenyl methane uret dione diisocyanate (ii) was prepared by reacting m OH- and/or NH 2 -equivalents of the low molecular weight compound with m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of 4,4'-diphenyl methane uret dione diisocyanate (i) which diisocyanate is in the form of a finely-divided powder having an average particle size from 1 to 7 μm.

Claim 16

The process of claim 12 wherein the composition also includes a standard catalyst different from component (c) which standard catalyst is useful in the production of polyurethanes.

Claim 17

The process of claim 12 wherein the composition includes 0 to 25 wt. % (based on the composition as a whole) of a finely-divided polyadduct of a polyisocyanate and at least one compound containing two or more NCO-reactive groups and having a molecular weight in the range from 32 to 400.

Claim 18

The process of claim 12 wherein the composition includes other auxiliary agents and additives commonly used in the production of polyurethanes.

Claim 19

The process of claim 12 wherein the composition is made from (a) a polyhydroxyl compound having from 2 to 4 OH-groups and a molecular weight from 1250 to 6,000, (b) (i) a 4,4'-diphenyl methane uret dione diisocyanate corresponding to the formula in which n=0.1 to 1.5 and m is as defined in claim 12 or (ii) a 4,4'-diphenyl methane uret dione diisocyanate (0<m<7) modified by m-equivalents of an aliphatic diol and/or a cycloaliphatic diol and/or an aromatic diamine having a molecular weight in the range from 60 to 400 and (c) 0.01 to 2 wt. % (based on (a)+(b)) of a lead and/or tin catalyst.

Claim 20

The process of claim 17 wherein the composition is prepared in situ by dispersing the 4,4'-diphenyl methane uret dione diisocyanate (b) (i) in the polyhydroxyl compound (a) in a manner such that m OH-and/or NH 2 -equivalents of diol and/or diamine are reacted with m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of diisocyanate (b) (i).

Claim 21

The process of claim 17 wherein 2.5 to 12.5 wt. % of a polyadduct of a diisocyanate and a compound selected from the group consisting of diamines, hydrazine, dihydrazide compounds, diols having a molecular weight from 32 to 400 and mixtures thereof are included in the mixture.

Claim 22

The process of claim 12 wherein m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of a modified 4,4'-diphenyl methane uret dione diisocyanate which has been modified by the external reaction of m equivalents of a low molecular weight diol and/or aromatic diamine with m (1 to 1.5)+(0.8 to 1.5) NCO-equivalents of a 4,4'-diphenyl methane uret dione diisocyanate (b) (i) corresponding to the formula in which n=0.1 to 1.5 is employed.

Claim 23

The process of claim 12 wherein a di-, tri- and/or tetrafunctional polyether polyol is used as component (a).

Claim 24

The process of claim 21 wherein a lead salt is used as catalyst (c).

Claim 25

The process of claim 22 wherein a tertiary amine catalyst is also employed.

Claim 26

The process of claim 12 wherein a di-, tri- and/or tetrafunctional polyester polyol having a melting point above room temperature is used as component (a).

Claim 27

The process of claim 24 wherein catalyst (c) is a tin catalyst.

Claim 28

The process of claim 25 wherein a tertiary amine catalyst is also employed.

Claim 29

The process of claim 25 wherein the mixing is carried out at a temperature above the melting point of the polyester polyol.

Claim 30

The process of claim 27 wherein the product is cooled and put into granular form.

Claim 31

A polyurethane plastic made by heating the composition of claim 1 to a temperature above 100° C.