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Catalyst and catalyst support compositions

Assignee: Mobil Oil AS
•
Filing: 1982-03-22
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Granted: 1984-04-10
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Expires: 2002-03-22
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Abstract

Abstract Cracking catalysts or catalyst supports prepared from mixtures comprising colloidal alumina, colloidal silica, a particulate weighting agent, and/or an active catalytic component possess excellent catalytic and physical properties. The catalysts in accordance with the invention also show excellent resistance to metal poisoning, and are also highly useful in non-cracking and/or hydroconversion processes.

Inventors

  • 👤 Arthur W. Chester
  • 👤 William A. Stover

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:32
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/08; B01J29/16; B01J29/166; B01J21/00; B01J21/06; B01J21/08; B01J29/061; B01J29/10; B01J29/12; B01J29/126; B01J29/14; B01J29/146; B01J35/00; B01J35/60; C; C10; C10G; C10G11/00; C10G11/02; C10G11/04; C10G11/05; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/36; B01J2229/42; B01J29/40; B01J29/65; B01J29/70; B01J29/7011; B01J35/61; B01J35/615; B01J35/63; B01J35/633; B01J35/64; B01J35/647; B01J35/66; B01J35/69

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 142 words
A composition adapted for application as a catalyst or catalyst support which is prepared by blending a mixture of components comprising (1) about 1-99 weight percent of colloidal dispersions of alumina particles, (2) about 1-99 weight percent of colloidal dispersions of silica particles, (3) about 1-75 weight percent of a particulate weighting agent, and (4) about 1-75 weight percent of crystalline aluminosilicate zeolite hydrocarbon conversion component selected from the group consisting of X, Y, erionite, mordenite and faujasite, and thereafter drying the resultant composite; said alumina and silica particles having diameters in the range of 10-10,000 Å and said particles having at least 40 weight percent of the 30-300 Å diameter pore volume in the range between 60-80 Å , and at least 25 percent of total pore volume in excess of 30 Å being in the range of said 60-80 Å.
Claim 2
Dependent Claim 142 words
A composition adapted for application as a catalyst or catalyst support which is prepared by blending a mixture of components comprising (1) about 1-99 weight percent of colloidal dispersions of alumina particles, (2) about 1-99 weight percent of colloidal dispersions of silica particles, (3) about 1-75 weight percent of a particulate weighting agent, and (4) about 1-75 weight percent of crystalline aluminosilicate zeolite hydrocarbon conversion component selected from the group consisting of X, Y, erionite, mordenite and faujasite, and thereafter drying the resultant composite; said alumina and silica particles having diameters in the range of 10-10,000 Å and said particles having at least 40 weight percent of the 30-300 Å diameter pore volume in the range between 60-80 Å , and at least 25 percent of total pore volume in excess of 30 Å being in the range of said 60-80 Å.
Claim 3
Dependent Claim 40 words
A composition in accordance with claim 1 which contains between about 20-90 weight percent of the colloidal alumina particles, and between about 10-80 weight percent of the colloidal silica particles, and between about 5-35 weight percent of the zeolite component.
Claim 4
Dependent Claim 28 words
A composition in accordance with claim 1 wherein the weighting agent is a particulate clay selected from the group consisting of attapulgite, bauxite, montmorillonite, kaolin and fuller's earth.
Claim 5
Dependent Claim 24 words
A composition in accordance with claim 1 wherein the zeolite component is a rare earth or ammonium exchanged form of X or Y zeolite.
Claim 6
Dependent Claim 15 words
A composition in accordance with claim 1 wherein the non-zeolitic components are amorphous in form.
Claim 7
Dependent Claim 19 words
A composition comprising a cracking catalyst and a catalyst support or matrix therefor prepared in accordance with claim 1.
Claim 8
Dependent Claim 21 words
A composition in accordance with claim 6 wherein the non-zeolitic components of the catalyst support or matrix are amorphous in form.
Claim 9
Dependent Claim 13 words
A composition in accordance with claim 6 wherein the weighting agent is clay.
Claim 10
Dependent Claim 21 words
A composition in accordance with claim 6 which contains between about 0.01-100 ppm of platinum group metal as a promoting agent.
Claim 11
Dependent Claim 13 words
A composition in accordance with claim 9 wherein the promoting agent is platinum.
Claim 12
Dependent Claim 26 words
A composition comprising a hydroconversion catalyst support or matrix prepared in accordance with claim 1 and a hydrogenation component selected from Group VIB and VIII metals.
Claim 13
Dependent Claim 21 words
A composition in accordance with claim 11 wherein the non-zeolitic components of the catalyst support or matrix are amorphous in form.
Claim 14
Dependent Claim 13 words
A composition in accordance with claim 11 wherein the weighting agent is clay.
Claim 15
Dependent Claim 107 words
A composition adapted for application as a catalyst or catalyst support which is prepared by blending a mixture of components comprising (1) about 20-90 weight percent of colloidal dispersion of alumina particles, and (2) about 10-80 weight percent of colloidal dispersion of silica particles, and thereafter drying the resultant composite; said alumina and silica particles having diameters in the range of 10-10,000 Å and said composite having at least 40 weight percent of the 30-300 Å diameter pore volume in the range between 60-80 Å, and at least 25 percent of total pore volume in excess of 30 Å being in the range of said 60-80 Å.
Claim 16
Dependent Claim 107 words
A composition adapted for application as a catalyst or catalyst support which is prepared by blending a mixture of components comprising (1) about 20-90 weight percent of colloidal dispersion of alumina particles, and (2) about 10-80 weight percent of colloidal dispersion of silica particles, and thereafter drying the resultant composite; said alumina and silica particles having diameters in the range of 10-10,000 Å and said composite having at least 40 weight percent of the 30-300 Å diameter pore volume in the range between 60-80 Å, and at least 25 percent of total pore volume in excess of 30 Å being in the range of said 60-80 Å.
Claim 17
Dependent Claim 23 words
A composition in accordance with claim 14 which contains between about 1-75 weight percent of a particulate weighting agent, based on composition weight.
Claim 18
Dependent Claim 13 words
A composition in accordance with claim 15 wherein the weighting agent is clay.
Claim 19
Dependent Claim 21 words
A composition in accordance with claim 14 which additionally contains a catalytic component selected from Group VIB and Group VIII metals.
Claim 20
Dependent Claim 22 words
A composition in accordance with claim 14 which contains between about 1-75 weight percent of a crystalline aluminosilicate zeolite hydrocarbon conversion component.

References Cited (Backward Citations)

US4198320A Cited
US4326993A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-04-10 1987-10-10 1988-04-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-04-10 1991-10-10 1992-04-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-04-10 1995-10-10 1996-04-10 $7700.00 Window Closed / Lapsed

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