Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
227 words
A method for continuously transforming a substrate to a product by microbiological means employing microorganisms in a flow reactor, said flow reactor comprising: a housing; at least one hollow fiber in said housing, said hollow fiber having an inlet port and an outlet port and characterized by having a lumen, a porous membrane surrounding said lumen and having orifices smaller than said microorganisms, said orifices having a maximum diameter of about 0.01 micron, and a spongy supporting wall having asymmetric pores internally communicating through said orifices with said lumen and externally communicating with the volume enclosed by said housing through openings of a size greater than said microorganisms, said openings having a diameter of at least 5 microns; and a nutrient medium pervading said housing; said method comprising: growing microorganisms in said housing under conditions and for a period of time whereby at least 60% of the available volume of said pores in said supporting wall is occupied by said microorganisms at a cell density greater than 10 12 viable cells/ml., while continually passing substrate containing nutrient medium into said lumen through said inlet pore, whereby nutrients and substrate flow into said pores and said substrate is transformed to product by said microorganisms, said product diffusing back through said orifices into said lumen; and continuously removing nutrient medium containing product from said lumen through said outlet port.
Claim 2
Independent Claim
227 words
A method for continuously transforming a substrate to a product by microbiological means employing microorganisms in a flow reactor, said flow reactor comprising: a housing; at least one hollow fiber in said housing, said hollow fiber having an inlet port and an outlet port and characterized by having a lumen, a porous membrane surrounding said lumen and having orifices smaller than said microorganisms, said orifices having a maximum diameter of about 0.01 micron, and a spongy supporting wall having asymmetric pores internally communicating through said orifices with said lumen and externally communicating with the volume enclosed by said housing through openings of a size greater than said microorganisms, said openings having a diameter of at least 5 microns; and a nutrient medium pervading said housing; said method comprising: growing microorganisms in said housing under conditions and for a period of time whereby at least 60% of the available volume of said pores in said supporting wall is occupied by said microorganisms at a cell density greater than 10 12 viable cells/ml., while continually passing substrate containing nutrient medium into said lumen through said inlet pore, whereby nutrients and substrate flow into said pores and said substrate is transformed to product by said microorganisms, said product diffusing back through said orifices into said lumen; and continuously removing nutrient medium containing product from said lumen through said outlet port.
Claim 3
Dependent Claim
20 words
A method according to claim 1, wherein oxygen is introduced into said housing in the volume surrounding said hollow fiber.
Claim 4
Independent Claim
13 words
A method according to claims 1 or 2, wherein said microorganisms are prokaryotic.
Claim 5
Dependent Claim
12 words
A method according to claim 3, wherein said product is a polypeptide.
Claim 6
Independent Claim
15 words
A method according to claims 1 or 2, wherein said microorganisms are eukaryotic single cells.
Claim 7
Dependent Claim
12 words
A method according to claim 5, wherein said cells are yeast microorganisms.
Claim 8
Dependent Claim
11 words
A method according to claim 5, wherein said microorganisms are fungi.
Claim 9
Dependent Claim
30 words
A method according to claim 1, wherein said microorganisms are bacteria and said orifices in the porous membrane have a diameter in the range from about 0.001 to 0.005 micron.