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US4435512A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing cordierite ceramic products

Assignee: Denso Corp
•
Filing: 1981-11-24
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Granted: 1984-03-06
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Expires: 2001-11-24
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Abstract

Abstract A process for producing a cordierite ceramic product comprises blending a starting cordierite composition which comprises: (a) a clay formulation having a cordierite composition comprising kaolin, talc and aluminium oxide and/or an aluminium compound which is convertible into aluminium oxide; (b) a glass having a cordierite composition; (c) an organic binder; and, (d) water.

Inventors

  • 👤 Kazuyuki Ito
  • 👤 Masami Ouki
  • 👤 Naoto Miwa
  • 👤 Osami Kamigaito
  • 👤 Haruo Doi
  • 👤 Yoshiharu Hirose

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 18:17
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/16; C04B35/18; C04B35/195; B; B01; B01J; B01J37/00; B01J37/0009; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24149

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 141 words
In a process for producing a cordierite ceramic product comprising the steps of blending the starting cordierite composition, molding the blended composition, and drying and sintering the molded composition, the improvement comprising using as the starting cordierite composition a composition comprising: (a) a clay formulation having a cordierite composition comprising kaolin, talc, and aluminum oxide and/or an aluminum compound which is convertible into aluminum oxide; (b) a glass having a cordierite composition present in an amout of from about 10% to about 90% by weight, based on the total weight of said components (a) and (b); (c) from about 3% to about 8% by weight of an organic binder based upon the total weight of the starting cordierite composition; and (d) from about 18% to about 23% by weight of water based on the total weight of the starting cordierite composition.
Claim 2
Dependent Claim 141 words
In a process for producing a cordierite ceramic product comprising the steps of blending the starting cordierite composition, molding the blended composition, and drying and sintering the molded composition, the improvement comprising using as the starting cordierite composition a composition comprising: (a) a clay formulation having a cordierite composition comprising kaolin, talc, and aluminum oxide and/or an aluminum compound which is convertible into aluminum oxide; (b) a glass having a cordierite composition present in an amout of from about 10% to about 90% by weight, based on the total weight of said components (a) and (b); (c) from about 3% to about 8% by weight of an organic binder based upon the total weight of the starting cordierite composition; and (d) from about 18% to about 23% by weight of water based on the total weight of the starting cordierite composition.
Claim 3
Dependent Claim 34 words
The process according to claim 1 in which component (b), glass, is present in an amount from about 30% to 70% by weight, based on the total weight of said components (a) and (b).
Claim 4
Dependent Claim 101 words
The process according to claim 1 or 2 in which the molding is carried out by extrusion, the resulting cordierite ceramic product has a monolithic honeycomb structure, and the difference between the expansion coefficients of said cordierite ceramic product, measured over the range of from 25° C. to 1000° C., in three directions which are rectangular to each other, is less than 0.2×10 -6 /°C., said directions being a direction (A) of extrusion, a direction (B) in the thickness of the plane of one web of said honeycomb structure, and a direction (C) rectangular to both said directions (A) and (B).

References Cited (Backward Citations)

US4001028A Cited
US4295892A Cited
US4300953A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-03-06 1987-09-05 1988-03-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-03-06 1991-09-05 1992-03-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-03-06 1995-09-05 1996-03-06 $7700.00 Window Closed / Lapsed

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