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US4435236A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing a foldable bicycle tire having flexible beads

Assignee: Mitsuboshi Belting Ltd
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Filing: 1982-07-20
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Granted: 1984-03-06
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Expires: 2002-07-20
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Abstract

Abstract An improved bicycle tire which can be folded for storage and transportation while maintaining the same running properties as a conventional tire. A plurality of bead cores made of a cord tensile member embedded in the bead section of the tire are provided by winding three to five turns of a cord tensile member having a low elongation ratio and high strength and which has been twisted one to two turns/10 cm in such a manner that the start and finish ends of the bead core overlap one another by 60 to 150 mm. The bead core preferably has a cut elongation of 5% or less and the strength of 300 kg/core.

Inventors

  • 👤 Shoji Inae
  • 👤 Harunori Okamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 23:43
CPC Classifications
B; B60; B60C; B60C15/00; B60C15/0009; B60C15/0036; B60C15/0045; B29; B29D; B29D30/00; B29D30/06; B29D30/48; B29D2030/487; Y; Y10; Y10S; Y10S57/00; Y10S57/902; Y10T; Y10T152/00; Y10T152/10; Y10T152/10495; Y10T152/10819

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 242 words
A method of manufacturing a tire comprising: the steps of; twisting two untwisted linear members having a low elongation ratio and high strength supplied from corresponding bobbins at 1 to 2 turns/10 cm to form a cord tensile member, adhesion treating said cord tensile member; drying said cord tensile member; covering said cord tensile member with rubber; accumulating the rubber covered cord tensile member in an accumulator; winding a bias tire fabric having a predetermined width and length on a former in the outer wall of which bead grooves spaced a predetermined distance from each other are formed; joining both ends of said bias tire fabric to form an endless tire fabric; winding said cord tensile member accumulated in said accumulator on said endless tire fabric on a drum of said former along each of said bead grooves to three to five turns; overlapping start and finish ends of said cord tensile member wound along each bead groove 60 to 150 mm; bonding together said start and finish ends with bead rubber to form a bead core having a cut elongation of 5% or less and a strength of 300 kg/core; folding both sides of said endless tire fabric inwardly along said bead cores to form a tire fabric member with beads; bonding a tread rubber member having predetermined width and length to said tire fabric member with beads to form an unvulcanized tire; and vulcanizing said unvulcanized tire under predetermined conditions.
Claim 2
Independent Claim 242 words
A method of manufacturing a tire comprising: the steps of; twisting two untwisted linear members having a low elongation ratio and high strength supplied from corresponding bobbins at 1 to 2 turns/10 cm to form a cord tensile member, adhesion treating said cord tensile member; drying said cord tensile member; covering said cord tensile member with rubber; accumulating the rubber covered cord tensile member in an accumulator; winding a bias tire fabric having a predetermined width and length on a former in the outer wall of which bead grooves spaced a predetermined distance from each other are formed; joining both ends of said bias tire fabric to form an endless tire fabric; winding said cord tensile member accumulated in said accumulator on said endless tire fabric on a drum of said former along each of said bead grooves to three to five turns; overlapping start and finish ends of said cord tensile member wound along each bead groove 60 to 150 mm; bonding together said start and finish ends with bead rubber to form a bead core having a cut elongation of 5% or less and a strength of 300 kg/core; folding both sides of said endless tire fabric inwardly along said bead cores to form a tire fabric member with beads; bonding a tread rubber member having predetermined width and length to said tire fabric member with beads to form an unvulcanized tire; and vulcanizing said unvulcanized tire under predetermined conditions.
Claim 3
Dependent Claim 16 words
The method as claimed in claim 1 wherein said former is of a separable one-drum type.
Claim 4
Dependent Claim 26 words
The method as claimed in claim 1 wherein said former is of a two-drum type in which a distance between axes of two drums is adjustable.
Claim 5
Dependent Claim 70 words
The method as claimed in claim 3 wherein said step of winding said bias tire fabric comprises winding a belt-shaped bias tire fabric having a width slightly larger than a distance between said bead grooves and further comprising the step of winding a second belt-shaped bias tire fabric onto said first-mentioned bias tire fabric, said second belt-shaped bias tire fabric having a lesser width than said first-mentioned bias tire fabric.
Claim 6
Dependent Claim 63 words
The method as claimed in claim 1 wherein, in said step of winding said bias tire fabric on said former, said cord tensile member is wound on said former under a tension of 2 kg or less while said former makes a first half revolution, and under a tension of 5 to 20 kg after said former has completed said first half revolution.
Claim 7
Dependent Claim 63 words
The method as claimed in claim 1 wherein, in said step of widning said bias tire fabric on said former said rope tensile member is wound on said former under a tension of 2 kg or less while said former makes a first half revolution, and under a tension of 7 to 10 kg after said former has completed said first half revolution.
Claim 8
Independent Claim 55 words
The method as claimed in any of claims 1 through 6 wherein, in said tire vulcanizing step, at least one of a bead diameter and bead circumferential length of a tire vulcanizing metal mold is smaller by 0.1 to 0.5% than a corresponding inside diameter and inner circumference of each bead groove of said former.
Claim 9
Independent Claim 40 words
The method as claimed in any one of claims 1 through 6 wherein, in said tire vulcanizing step, a bead diameter of a tire vulcanizing metal mold is smaller by 0.1 to 0.5% than that of a conventional metal mold.
Claim 10
Independent Claim 41 words
The method as claimed in any of claims 1 through 6 wherein said linear members are made of a material selected from the group consisting of thin strands of hardened steel, polyamide fiber strands, glass fiber strands and carbon fiber strands.

References Cited (Backward Citations)

US1609620A Cited
US1914040A Cited
FR992617A Cited
US3446003A Cited
US4022009A Cited
US4098316A Cited
US4293018A Cited
US4320791A Cited
US4378042A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-03-06 1987-09-05 1988-03-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-03-06 1991-09-05 1992-03-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-03-06 1995-09-05 1996-03-06 $7700.00 Window Closed / Lapsed

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