Drill string splined resilient tubular telescopic joint for balanced load drilling of deep holes

Claim 2

Well tool comprising a tubular barrel, a tubular mandrel axially slideably disposed in the barrel, spline means to transfer torque between the barrel and mandrel, means on the barrel at one end of the tool adapted for connection to a rotary drilling member, means on the mandrel at the other end of the tool adapted for connection to a rotary drilling member, stop means on the barrel and mandrel limiting relative axial movement thereof, first double anchored seal means between the barrel and mandrel sealing against flow of fluid between the interior of the tool and the annular clearance between the barrel and mandrel, while allowing relative axial motion between said barrel and mandrel, second double anchored seal means between the barrel and mandrel sealing against the flow of fluid between the exterior of the tool and said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, and sliding pressure seal means between said first and second double anchored seal means sealing against the flow of fluid axially through said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, said double anchored seal means each being annular and including a first annular periphery coaxial with and affixed to the barrel preventing relative axial and rotational movement between said first periphery and barrel, and a second annular periphery coaxial with and affixed to the mandrel preventing relative axial and rotational movement between said second periphery and mandrel, and an annular flexible portion coaxial with said first and second peripheries and flexibly interconnecting said peripheries and flexing upon relative axial motion of said peripheries while sealing therebetween, said double anchored seal means isolating said sliding pressure seal means and preventing contamination of the sliding seal means by fluid outside the barrel and preventing contamination of the sliding seal means by fluid inside the barrel.

Claim 3

Tool according to claim 1, said double anchored seal means each comprising a bellows attached at one end to the barrel and at the other end to the mandrel.

Claim 4

Tool according to claim 1, said double anchored seal means being open ended bellows, each affixed in fluid tight relationship at one end to said mandrel and at the other end to said barrel.

Claim 5

Tool according to claim 3, each said bellows extending paraxially of the tool in a protective pocket.

Claim 6

Tool according to claim 1, said sliding seal means comprising a pair of oppositely facing double lip seal rings, each ring facing the flexible seal means of the adjacent chamber.

Claim 7

Tool according to claim 5, said sliding seal means including an annular backup shoulder around the mandrel, said double lip seal rings being disposed around said mandrel on opposite sides of and in engagement with said shoulder.

Claim 8

Tool according to claim 6, said mandrel having barb cross section annular lock shoulders therearound, one lock shoulder on each side of said backup shoulder axially spaced therefrom, each seal ring having an inner peripheral groove correlative to the lock shoulder at the respective side of the backup shoulder, whereby said seal rings are locked against axial motion away from said backup shoulder.

Claim 9

Tool according to claim 7, each seal ring including a plurality of metal leaf spreader springs positioned between its lips and circumferentially spaced apart therearound.

Claim 10

Tool according to claim 1, said sliding seal means being made of high temperature, low gas absorptivity material such as polytetrafluorethylene.

Claim 11

Tool according to claim 8, said double anchored seal means being made of metal such as stainless steel.

Claim 12

Tool according to claim 1, including spline means in one of said chambers for transmitting torque between said barrel and mandrel while allowing relative axial motion of the barrel and mandrel within the limits of said travel stops.

Claim 13

Tool according to claim 11, said spline means comprising a buried split pin in said barrel having a plurality of rods disposed in axially extending pockets in the inner periphery of the pin engaging in axially extending slots in the mandrel.

Claim 14

Tool according to claim 11, including bearing means in a one of said chambers to transmit side thrust between said barrel and mandrel.

Claim 15

Tool according to claim 13, including further bearing means in a one of said chambers to transmit side thrust between said barrel and mandrel, said bearing means and further bearing means being axially separated to enhance capacity for transmitting bending moment between said barrel and mandrel.

Claim 16

Tool according to claim 14, said bearing means being in one chamber and said further bearing means being in the other chamber.

Claim 17

Tool according to claim 13, said spline means and bearing means being in different chambers.

Claim 18

Tool according to claim 15, the bearing means in the same chamber as the spline means being disposed so that the spline means is between the last said bearing means and said sliding seal means.

Claim 19

Tool according to claim 13 including force means in one of said chambers to transmit axial force between said mandrel and barrel.

Claim 20

Tool according to claim 17, said force means being a resilient means to reduce the transmission of vibration and impact between said barrel and mandrel.

Claim 21

Tool according to claim 17, said force means being a double acting stack of Belleville springs.

Claim 22

Tool according to claim 17, said force means being hydraulic jar means.

Claim 23

Tool according to claim 21, said jar means comprising snap action leaky check valve means in one of said chambers which is filled with oil restricting flow of oil from one side of said check valve means to the other in the direction away from said sliding seal means upon relative motion of the barrel and mandrel.

Claim 24

Tool according to claim 22, said check valve means comprising an annular shoulder on one of said barrel and mandrel providing a primary valve seat, a cylindrical surface on the other of said barrel and member providing a leaky seat, a valve ring urged against said valve seat having shoulder and cylindrical sealing surfaces correlative to said seats except that the fit with said leaky seat leaves a clearance of between 1/32 and 1/10 inch on a diameter of between 2 and 6 inches or the equivalent, said cylindrical valve seat and sealing surface separating upon a predetermined relative axial movement of said barrel and mandrel from valve closed position.

Claim 25

Tool according to claim 23, said primary valve seat and correlative seating surface being tapered flaring in the direction away from the primary seat, said shoulder forming said primary seat being tapered on its underside which is the side opposite from said primary valve seat, said valve ring having an under side adjacent its tapered seating surface which is tapered to form a continuation of the taper of the under side of said shoulder, said cylindrical seat having adjacent thereto a tapered portion flaring the same direction as said under side of said shoulder.

Claim 26

Tool according to claim 24 including spring means biasing said valve ring toward engagement with said primary seat.

Claim 27

Well tool comprising a tubular barrel, a tubular mandrel axially slideably disposed in the barrel, spline means to transfer torque between the barrel and mandrel, means on the barrel at one end of the tool adapted for connection to a rotary drilling member, means on the mandrel at the other end of the tool adapted for connection to a rotary drilling member, stop means on the barrel and mandrel limiting relative axial movement thereof, first flexible seal means between the barrel and mandrel sealing against flow of fluid between the interior of the tool and the annular clearance between the barrel and mandrel, while allowing relative axial motion between said barrel and mandrel, second flexible seal means between the barrel and mandrel sealing against the flow of fluid between the exterior of the tool and said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, and sliding seal means between said first and second flexible seal means sealing against the flow of fluid axially through said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, said sliding seal means dividing said clearance into an inner chamber between said sliding seal means and the one of said flexible seal means that is exposed to fluid pressure inside the mandrel and an outer chamber between said sliding seal means and the one of said flexible seal means that is exposed to fluid pressure outside the barrel, liquid in one of said chambers, and pressure equalizing and volume compensating means in a wall of said one of said chambers which wall is formed by the one of said barrel and mandrel that is exposed to the same fluid pressures as the flexible seal means forming said one of said chambers, to equalize the pressure of the liquid on opposite sides of the last said flexible seal means without loss of fluid from said one of said chambers despite changes in the volume of said clearance upon relative axial movement of said barrel and mandrel within the limits of said stop means.

Claim 28

Well tool comprising a tubular barrel, a tubular mandrel axially slideably disposed in the barrel, spline means to transfer torque between the barrel and mandrel, means on the barrel at one end of the tool adapted for connection to a rotary drilling member, means on the mandrel at the other end of the tool adapted for connection to a rotary drilling member, stop means on the barrel and mandrel limiting relative axial movement thereof, first flexible seal means between the barrel and mandrel sealing against flow of fluid between the interior of the tool and the annular clearance between the barrel and mandrel, while allowing relative axial motion between said barrel and mandrel, second flexible seal means between the barrel and mandrel sealing against the flow of fluid between the exterior of the tool and said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, and sliding seal means between said first and second flexible seal means sealing against the flow of fluid axially through said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, said sliding seal means dividing said clearance into an inner chamber between said sliding seal means and the one of said flexible seal means that is exposed to fluid pressure inside the mandrel and an outer chamber between said sliding seal means and the one of said flexible seal means that is exposed to fluid pressure outside the barrel, liquid in one of said chambers, and pressure equalizing and volume compensating means in a wall of said one of said chambers which wall is formed by the one of said barrel and mandrel that is exposed to the same fluid pressures as the flexible seal means forming said one of said chambers, to equalize the pressure of the liquid on opposite sides of the last said flexible seal means without loss of fluid from said one of said chambers despite changes in the volume of said clearance upon relative axial movement of said barrel and mandrel within the limits of said stop means.

Claim 29

Tool according to claim 26, liquid in the other of said chambers, and pressure equalizing and volume compensating means in the other of said barrel and mandrel to equalize the pressure of the liquid on opposite sides of the flexible seal means of said other of said chambers.

Claim 30

Tool according to claim 26, or 27, said flexible seal means being open ended bellows, each affixed in fluid tight relationship at one end to said mandrel and at the other end to said barrel.

Claim 31

Tool according to claim 28, each said bellows extending paraxially of the tool in a protective pocket.

Claim 32

Tool according to claim 26, or 27, said pressure equalizing and volume compensating means each comprising a bellows closed at one end and secured in fluid tight relationship at the other end around a port in the respective one of said barrel and mandrel.

Claim 33

Tool according to claim 29, each pocket comprising one tubular wall formed by a portion of one of the barrel and mandrel and another coaxial tubular wall formed by a portion of one of the barrel and mandrel telescoping relative to a portion of the other of said barrel and mandrel.

Claim 34

Tool according to claim 31, each bellows being positioned in a protective pocket formed in a wall in the respective one of said barrel and mandrel.

Claim 35

Tool according to claim 31, each pressure equalizing and volume compensating means comprising a plurality of said ports, and bellows circumferentially spaced apart about the respective one of said barrel and mandrel.

Claim 36

Tool according to claim 32, there being a plurality of axially spaced rings of said ports and bellows.

Claim 37

Tool according to claim 26 or 27, said sliding seal means comprising a pair of oppositely facing double lip seal rings, each ring facing the flexible seal means of the adjacent chamber.

Claim 38

Tool according to claim 35, said seal means including an annular backup shoulder around the mandrel, said double lip seal rings being disposed around said mandrel on opposite sides of and in engagement with said shoulder.

Claim 39

Tool according to claim 36, said mandrel having barb cross section annular lock shoulders therearound, one lock shoulder on each side of said backup shoulder axially spaced therefrom, each seal ring having an inner peripheral groove correlative to the lock shoulder at the respective side of the backup shoulder, whereby said seal rings are locked against axial motion away from said backup shoulder.

Claim 40

Tool according to claim 37, each seal ring including a plurality of metal leaf spreader springs positioned between its lips and circumferentially spaced apart therearound.

Claim 41

Tool according to claim 26 or 27, said sliding seal means being made of high temperature, low gas absorptivity material such as polytetrafluorethylene.

Claim 42

Tool according to claim 38, said flexible seal means being made of metal such as stainless steel.

Claim 43

Tool according to claim 26 or 27, including spline means in one of said chambers for transmitting torque between said barrel and mandrel while allowing relative axial motion of the barrel and mandrel within the limits of said travel stops.

Claim 44

Tool according to claim 41, said spline means comprising a buried split pin in said barrel having a plurality of rods disposed in axially extending pockets in the inner periphery of the pin engaging in axially extending slots in the mandrel.

Claim 45

Tool according to claim 41, including bearing means in a one of said chambers to transmit side thrust between said barrel and mandrel.

Claim 46

Tool according to claim 43 including further bearing means in a one of said chambers to transmit side thrust between said barrel and mandrel, said bearing means and further bearing means being axially separated to enhance capacity for transmitting bending moment between said barrel and mandrel.

Claim 47

Tool according to claim 44 said bearing means being in one chamber and said further bearing means being in the other chamber.

Claim 48

Tool according to claim 43, said spline means and bearing means being in different chambers.

Claim 49

Tool according to claim 45, the bearing means in the same chamber as the spline means being disposed so that the spline means is between the last said bearing means and said sliding seal means.

Claim 50

Tool according to claim 43 including force means in one of said chambers to transmt axial force between said mandrel and barrel.

Claim 51

Tool according to claim 48, said force means being resilient means to reduce the transmission of vibration and impact between said barrel and mandrel.

Claim 52

Tool according to claim 48, said force means being a double acting stack of Belleville springs.

Claim 53

Tool according to claim 48, said force means being hydraulic jar means.

Claim 54

Tool according to claim 51, said jar means comprising snap action leaky check valve means in one of said chambers which is filled with oil restricting flow of oil from one side of said check valve means to the other in the direction away from said sliding seal means upon relative motion of the barrel and mandrel.

Claim 55

Tool according to claim 52, said check valve means comprising an annular shoulder on one of said barrel and mandrel providing a primary valve seat, a cylindrical surface on the other of said barrel and member providing a leaky seat, a valve ring urged against said valve seat having shoulder and cylindrical sealing surfaces correlative to said seats except that the fit with said leaky seat leaves a clearance of between 1/32 and 1/10 inch on a diameter of between 2 and 6 inches or the equivalent, said cylindrical valve seat and sealing surface separating upon a predetermined relative axial movement of said barrel and mandrel from valve closed position.

Claim 56

Tool according to claim 53, said primary valve seat and correlative seating surface being tapered flaring in the direction away from the primary seat, said shoulder forming said primary seat being tapered on its underside which is the side opposite from said primary valve seat, said valve ring having an under side adjacent its tapered seating surface which is tapered to form a continuation of the taper of the under side of said shoulder, said cylindrical seat having adjacent thereto a tapered portion flaring the same direction as said under side of said shoulder.

Claim 57

Tool according to claim 51 including spring means biasing said valve ring toward engagement with said primary seat.

Claim 58

Well tool comprising a tubular barrel, a tubular mandrel axially slideably disposed in the barrel, spline means to transfer torque between the barrel and mandrel, means on the barrel at one end of the tool adapted for connection to a rotary drilling member, means on the mandrel at the other end of the tool adapted for connection to a rotary drilling member, stop means on the barrel and mandrel limiting relative axial movement thereof, first flexible seal means between the barrel and mandrel sealing against flow of fluid between the interior of the tool and the annular clearance between the barrel and mandrel, while allowing relative axial motion between said barrel and mandrel, second flexible seal means between the barrel and mandrel sealing against the flow of fluid between the exterior of the tool and said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, and sliding seal means between said first and second flexible seal means sealing against the flow of fluid axially through said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, said flexible seal means each being annular and including a first periphery affixed to the barrel and a second periphery affixed to the mandrel, said flexible seal means being open ended bellows, each affixed in fluid light relationship at one end to said mandrel and at the other end to said barrel, each said bellows extending paraxially of the tool in a protective pocket, each pocket comprising one tubular wall formed by a portion of one of the barrel and mandrel and another coaxial wall formed by a portion of one of the barrel and mandrel telescoping relative to a portion of the other of said barrel and mandrel.

Claim 59

Well tool comprising a tubular barrel, a tubular mandrel axially slideably disposed in the barrel, spline means to transfer torque between the barrel and mandrel, means on the barrel at one end of the tool adapted for connection to a rotary drilling member, means on the mandrel at the other end of the tool adapted for connection to a rotary drilling member, stop means on the barrel and mandrel limiting relative axial movement thereof, first flexible seal means between the barrel and mandrel sealing against flow of fluid between the interior of the tool and the annular clearance between the barrel and mandrel, while allowing relative axial motion between said barrel and mandrel, second flexible seal means between the barrel and mandrel sealing against the flow of fluid between the exterior of the tool and said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, and sliding seal means between said first and second flexible seal means sealing against the flow of fluid axially through said annular clearance between the barrel and mandrel while allowing relative axial motion between said barrel and mandrel, said flexible seal means each being annular and including a first periphery affixed to the barrel and a second periphery affixed to the mandrel, said flexible seal means being open ended bellows, each affixed in fluid light relationship at one end to said mandrel and at the other end to said barrel, each said bellows extending paraxially of the tool in a protective pocket, each pocket comprising one tubular wall formed by a portion of one of the barrel and mandrel and another coaxial wall formed by a portion of one of the barrel and mandrel telescoping relative to a portion of the other of said barrel and mandrel.

Claim 60

Tool according to claim 56, each bellows being positioned in a protective pocket formed in a wall in the respective one of said barrel and mandrel.