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US4434205A Expired / Lapsed US ⏱️ 0.0 years remaining

Artificial leathers

Assignee: Tonen General Sekiyu KK
•
Filing: 1982-07-22
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Granted: 1984-02-28
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Expires: 2002-07-22
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Abstract

Abstract An artificial leather is made by impregnating a special nonwoven web substrate with an elastic polymer material. In another embodiment the substrate comprises a nonwoven fabric laminated to a woven or nonwoven fabric.

Inventors

  • 👤 Shigeo Fujii
  • 👤 Tokuzo Ikeda
  • 👤 Takashi Mikami
  • 👤 Shuji Okano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 21:19
CPC Classifications
B; B23; B23Q; B23Q3/00; B23Q3/15; B23Q3/154; B23Q3/1543; Y; Y10; Y10S; Y10S428/00; Y10S428/904; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/24992; Y10T428/27; Y10T428/31504; Y10T428/31551; Y10T442/00; Y10T442/20; Y10T442/2008; Y10T442/2369; Y10T442/2377; Y10T442/30; Y10T442/3707; Y10T442/378; Y10T442/3813

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 53 words
An artificial leather comprising a nonwoven fabric and a polymer filling the interstices of said nonwoven fabric, said nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said nonwoven fabric or a part thereof and the other surface or a part thereof.
Claim 2
Dependent Claim 53 words
An artificial leather comprising a nonwoven fabric and a polymer filling the interstices of said nonwoven fabric, said nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said nonwoven fabric or a part thereof and the other surface or a part thereof.
Claim 3
Dependent Claim 16 words
The artificial leather according to claim 1 wherein the polymer is an elastomer or elastomeric polymer.
Claim 4
Dependent Claim 44 words
The artificial leather according to claim 1 wherein the polymer is selected from the groups consisting of synthetic rubber such as polyurethane, NBR and SBR, polyvinyl chloride, polyamide resins such as nylon 6, nylon 66 and methoxymethylated polyamine resins, acrylic resins and copolymers thereof.
Claim 5
Dependent Claim 37 words
The artificial leather according to claim 1, 2 or 3 wherein the elastic or elastomeric polymer is present in an amount of from about 5 to 150% by weight based on the weight of the nonwoven fabric.
Claim 6
Dependent Claim 25 words
The artificial leather according to claim 1 wherein the nonwoven fabric is formed of fibers having a diameter of about 0.1 to about 30 microns.
Claim 7
Dependent Claim 23 words
The artificial leather according to claim 1 wherein the nonwoven fabric has a basis weight of about 5 to 2,000 g/m 2 .
Claim 8
Dependent Claim 21 words
The artificial leather according to claim 1 wherein the nonwoven fabric has a thickness of about 0.5 to about 100 mm.
Claim 9
Dependent Claim 103 words
An artificial leather comprising a polyurethane supported in a nonwoven fabric, said nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers having a diameter of about 0.1 to about 30 microns, forming thin intertwined layers extending between one surface or part thereof and the other surface of said nonwoven fabric or part thereof, said polyurethane being present in the amount of about 5 to about 150% by weight based on the weight of the nonwoven fabric, said nonwoven fabric having a basis weight of about 5 to about 2,000 g/m 2 and a thickness of about 0.5 to about 100 mm.
Claim 10
Dependent Claim 103 words
An artificial leather comprising a polyurethane supported in a nonwoven fabric, said nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers having a diameter of about 0.1 to about 30 microns, forming thin intertwined layers extending between one surface or part thereof and the other surface of said nonwoven fabric or part thereof, said polyurethane being present in the amount of about 5 to about 150% by weight based on the weight of the nonwoven fabric, said nonwoven fabric having a basis weight of about 5 to about 2,000 g/m 2 and a thickness of about 0.5 to about 100 mm.
Claim 11
Dependent Claim 69 words
An artificial leather comprising a polymer supported in a nonwoven fabric laminate comprising a woven or nonwoven fabric laminated to a nonwoven fabric, said latter mentioned nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said latter mentioned nonwoven fabric or a part thereof and the other surface of said latter mentioned nonwoven fabric or a part thereof.
Claim 12
Dependent Claim 69 words
An artificial leather comprising a polymer supported in a nonwoven fabric laminate comprising a woven or nonwoven fabric laminated to a nonwoven fabric, said latter mentioned nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said latter mentioned nonwoven fabric or a part thereof and the other surface of said latter mentioned nonwoven fabric or a part thereof.
Claim 13
Dependent Claim 33 words
The artificial leather according to claim 9 wherein the polymer is present in an amount of from about 5 to about 150% by weight based on the weight of first mentioned nonwoven fabric.
Claim 14
Dependent Claim 27 words
The artificial leather according to claim 9 wherein the first mentioned nonwoven fabric is formed of fibers having a diameter of about 0.1 to about 30 microns.
Claim 15
Dependent Claim 25 words
The artificial leather according to claim 9 wherein the first-mentioned nonwoven fabric has a basis weight of about 5 to about 2,000 g/m 2 .
Claim 16
Dependent Claim 23 words
The artificial leather according to claim 9 wherein the first-mentioned nonwoven fabric has a thickness of from about 0.5 to about 100 mm.
Claim 17
Dependent Claim 26 words
The artificial leather according to claim 9 wherein the woven or second mentioned nonwoven fabric has a basis weight of 5 to 200 g/m 2 .
Claim 18
Dependent Claim 157 words
An artificial leather comprising a polyurethane supported in a nonwoven fabric laminate comprising a woven or nonwoven fabric laminated to a nonwoven fabric, said latter mentioned nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said latter mentioned nonwoven fabric or a part thereof and the other surface of said latter mentioned nonwoven fabric or a part thereof, said polyurethane being present in the amount of from about 5 to about 15% by weight based on the weight of latter mentioned nonwoven fabric, said latter mentioned nonwoven fabric being formed of fibers having a diameter of about 0.1 to about 30 microns, the said fabric having a basis weight of about 5 to about 2,000 g/m 2 and a thickness of about 0.5 to about 100 mm, said woven fabric or first mentioned nonwoven fabric having a basis weight of 5 to 200 g/m 2 .
Claim 19
Dependent Claim 157 words
An artificial leather comprising a polyurethane supported in a nonwoven fabric laminate comprising a woven or nonwoven fabric laminated to a nonwoven fabric, said latter mentioned nonwoven fabric consisting essentially of stacked and intertwined melt-blown long fibers forming thin intertwined layers extending between one surface of said latter mentioned nonwoven fabric or a part thereof and the other surface of said latter mentioned nonwoven fabric or a part thereof, said polyurethane being present in the amount of from about 5 to about 15% by weight based on the weight of latter mentioned nonwoven fabric, said latter mentioned nonwoven fabric being formed of fibers having a diameter of about 0.1 to about 30 microns, the said fabric having a basis weight of about 5 to about 2,000 g/m 2 and a thickness of about 0.5 to about 100 mm, said woven fabric or first mentioned nonwoven fabric having a basis weight of 5 to 200 g/m 2 .
Claim 20
Dependent Claim 12 words
The artificial leather of claim 1 wherein said nonwoven fabric is compressed.
Claim 21
Dependent Claim 12 words
The artificial leather of claim 8 wherein said nonwoven fabric is compressed.
Claim 22
Dependent Claim 12 words
The artifical leather of claim 9 wherein said nonwoven fabric is compressed.
Claim 23
Dependent Claim 11 words
The artificial leather of claim 9 wherein the laminate is compressed.
Claim 24
Dependent Claim 16 words
The artificial leather of claim 15 wherein the woven or first mentioned nonwoven fabric is compressed.
Claim 25
Dependent Claim 11 words
The artificial leather of claim 15 wherein the laminate is compressed.

References Cited (Backward Citations)

GB635694A Cited
GB942455A Cited
GB938260A Cited
GB986357A Cited
GB1136806A Cited
US4146663A Cited
GB1581486A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-27 1987-08-29 1988-02-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-27 1991-08-29 1992-02-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-27 1995-08-29 1996-02-28 $7700.00 Window Closed / Lapsed

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