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US4432820A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for production of polyester-polyolefin film laminates

Assignee: Champion International Corp
•
Filing: 1983-03-14
•
Granted: 1984-02-21
•
Expires: 2003-03-14
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Abstract

Abstract A process for the production of a permanently bonded polyester-polyolefin film laminate is disclosed herein. The process involves exposing the surface of polyester or polyolefin film to contact with a flame so as to prime the surface thereof and thereafter coating the primed surface of the film with a layer of a molten polyolefin or polyester, respectively. Flame priming of the polyester or polyolefin film results in a permanent surface modification of the film. Thus, the time lapse between the priming of the polyester or polyolefin film and the subsequent coating with the molten polymer may be a matter of days, if desired. Multi-layer laminates which comprise a substrate-polyester-polyolefin laminate, e.g., paperboard-polyester-polyolefin laminates, can be provided by the process of the present invention by providing a previously formed laminate of a substrate and a polyester film and flame priming the polyester surface of the laminate. Thereafter, a layer of a molten polyolefin is coated onto the primed polyester surface.

Inventors

  • 👤 Kenneth P. Thompson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 13:36
CPC Classifications
B; B32; B32B; B32B38/00; B32B38/0036; B05; B05D; B05D3/00; B05D3/08; B29; B29C; B29C59/00; B29C59/08; B32B27/00; B32B27/06; B32B27/08; B32B27/10; B32B27/32; B05D2201/00; B32B2310/00; B32B2310/04; B32B2310/0445; B32B2367/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 127 words
A process for producing a permanently bonded laminate comprising polyester and polyolefin layers which consists essentially of: (A) providing a preformed polyester or a heat-sealable polyolefin film; (B) contacting a surface of said film with the secondary portion of a flame in the vicinity of the termination of the primary portion of the flame, said flame being produced from a combustible hydrocarbon-oxygen mixture and having a temperature in the range of about 1700° F. to about 1900° F., so as to prime the surface of the film; (C) storing the primed film; and (D) coating the stored film with a layer of molten polymer, said molten polymer being a heat-sealable polyolefin when the film is a polyester film and a polyester when the film is a polyolefin.
Claim 2
Dependent Claim 127 words
A process for producing a permanently bonded laminate comprising polyester and polyolefin layers which consists essentially of: (A) providing a preformed polyester or a heat-sealable polyolefin film; (B) contacting a surface of said film with the secondary portion of a flame in the vicinity of the termination of the primary portion of the flame, said flame being produced from a combustible hydrocarbon-oxygen mixture and having a temperature in the range of about 1700° F. to about 1900° F., so as to prime the surface of the film; (C) storing the primed film; and (D) coating the stored film with a layer of molten polymer, said molten polymer being a heat-sealable polyolefin when the film is a polyester film and a polyester when the film is a polyolefin.
Claim 3
Dependent Claim 12 words
The process of claim 1, wherein said film is a polyester film.
Claim 4
Dependent Claim 11 words
The process of claim 2, wherein said polyester is polyethylene terephthalate.
Claim 5
Dependent Claim 11 words
The process of claim 3, wherein said molten polyolefin comprises polyethylene.
Claim 6
Dependent Claim 15 words
The process of claim 2, wherein the polyester film is a lamina of paperboard-polyester laminate.
Claim 7
Dependent Claim 10 words
The process of claim 5 wherein said polyolefin comprises polypropylene.
Claim 8
Dependent Claim 141 words
A process for producing a permanently bonded laminate comprising polyester and polyolefin layers which consists essentially of: (A) providing a preformed polyester film; (B) contacting a surface of said film with the secondary portion of a flame in the vicinity of the termination of the primary portion of the flame, said flame being produced from a combustible hydrocarbon-oxygen mixture and having a temperature in the range of about 1700° F. to about 1900° F., at least for a time sufficient to prime said surface of the film but for a time less than that which will cause substantial deformation of the film, whereby said film need not be in contact with a cooling roller when contacted by the flame; and (C) coating the primed surface of the film with a layer of molten polymer, said molten polymer being a heat-sealable polyolefin.
Claim 9
Dependent Claim 141 words
A process for producing a permanently bonded laminate comprising polyester and polyolefin layers which consists essentially of: (A) providing a preformed polyester film; (B) contacting a surface of said film with the secondary portion of a flame in the vicinity of the termination of the primary portion of the flame, said flame being produced from a combustible hydrocarbon-oxygen mixture and having a temperature in the range of about 1700° F. to about 1900° F., at least for a time sufficient to prime said surface of the film but for a time less than that which will cause substantial deformation of the film, whereby said film need not be in contact with a cooling roller when contacted by the flame; and (C) coating the primed surface of the film with a layer of molten polymer, said molten polymer being a heat-sealable polyolefin.
Claim 10
Dependent Claim 22 words
The process of claim 7 wherein the film is passed over the flame at a speed of about 800 feet per minute.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-20 1987-08-22 1988-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-20 1991-08-22 1992-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-20 1995-08-22 1996-02-21 $7700.00 Window Closed / Lapsed

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