Muffler shield banding strap

Claim 2

A strap connector for joining one part to another part for use with a vehicular exhaust system, comprising a band for encircling the parts, the band having an underlying end segment and an overlying end segment and interlinking means for joining the end segments and for tightening the band around the parts, the interlinking means including a first outwardly projecting shoulder section in the overlying end segment forming an inwardly opening bight, and a second outwardly projecting shoulder section in the underlying end segment adapted to fit into the bight of the first shoulder section, an indentation in the first shoulder section, and an indentation in the second shoulder section, the indentation in one of the shoulder sections nesting in the indentation in the other of the shoulder sections when the second shoulder section is received into the bight of the first shoulder section to prevent lateral misalignment of the end segments with respect to each other during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 3

The strap connector of claim 1 wherein the indentation in the first shoulder section nests in mating relationship with the indentation in the second shoulder section.

Claim 4

The strap connector of claim 2 wherein the first and second shoulder sections each include a central portion, side portions, outer shoulders connecting the central and side portions, and inner shoulders connecting the side portions and the remainder of the band.

Claim 5

The strap connector of claim 3 wherein the indentation in the first shoulder section is formed in its central portion and the indentation in the second shoulder section is formed in its central portion.

Claim 6

The strap connector of claim 4 wherein the side portions of each shoulder section are generally S-shaped in cross section, the distance between the inner shoulders of each shoulder section being generally less than the distance between the outer shoulders of each shoulder section, thus allowing the second shoulder section to be snapped into the bight of the first shoulder section.

Claim 7

The strap connector of claim 4, further comprising a pair of shoulder indentations formed in the inner shoulders of both the first and second shoulder sections, the pair of shoulder indentations in the first shoulder section nesting in mating relationship with the pair of shoulder indentations on the second shoulder section wherein the second shoulder section is received into the bight of the first shoulder section.

Claim 8

The strap connector of claim 4, further comprising a pair of elongated longitudinal indentations formed in both the first and second shoulder sections, the longitudinal indentations in the first shoulder section nesting in mating relationship with the longitudinal indentations in the second shoulder section when the second shoulder section is received into the bight of the first shoulder section.

Claim 9

The strap connector of claim 7 wherein a first longitudinal indentation in each shoulder section extends from the indentation in the central portion thereof, through one outer shoulder, along one side portion, through one inner shoulder, and along an extremity of the end segment, a second longitudinal indentation in each shoulder section extends from the indentation in the central portion thereof, through the other outer shoulder, along the other side portion, through the other inner shoulder, and along the band toward the other shoulder section.

Claim 10

The strap connector of claim 3 wherein the bight of the first shoulder section has a reduced opening for snapping the second shoulder section into the bight.

Claim 11

The strap connector of claim 9 wherein the reduced opening in the bight of the first shoulder section is produced by generally S-shaped side portions wherein the distance between the inner shoulders is generally less than the distance between the outer shoulders and the second shoulder section also includes generally S-shaped side portions.

Claim 12

The strap connector of claim 9 wherein the reduced opening in the bight of the first shoulder section is produced by shoulder indentations formed in the inner shoulders thereof, the second shoulder section also including shoulder indentations in its inner shoulders which nest in mating relationship with the shoulder indentations of the first shoulder section when the second shoulder section is received into the bight of the first shoulder section.

Claim 13

A band for joining one part to another part for use in a vehicular exhaust system, comprising a strap for encircling both of the parts, the strap including an underlying end segment and an overlying end segment, the overlying end segment including a first outwardly projecting formation having an inwardly opening bight, the underlying end segment including a second outwardly projecting formation receivable into the bight of the first formation, and indentations in the first and second formations nesting in mating relationship when the second formation is received into the bight of the first formation, the formations including shoulder sections providing abutments for crimping the first and second formations to interlock the end segments and tighten the strap around the parts, the indentations preventing lateral misalignment of the end segments with respect to each other during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 14

A band for joining one part to another part for use in a vehicular exhaust system, comprising a strap for encircling both of the parts, the strap including an underlying end segment and an overlying end segment, the overlying end segment including a first outwardly projecting formation having an inwardly opening bight, the underlying end segment including a second outwardly projecting formation receivable into the bight of the first formation, and indentations in the first and second formations nesting in mating relationship when the second formation is received into the bight of the first formation, the formations including shoulder sections providing abutments for crimping the first and second formations to interlock the end segments and tighten the strap around the parts, the indentations preventing lateral misalignment of the end segments with respect to each other during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 15

The band of claim 12 wherein each formation includes a central section, side sections, a pair of outer shoulder sections between the central section and the side sections, and a pair of inner shoulder sections between the side sections and the remainder of the strap.

Claim 16

The band of claim 13 wherein the indentations project inwardly and are formed in the central sections of the first and second formations.

Claim 17

The band of claim 14, further comprising a pair of inwardly projecting shoulder indentations formed in the inner shoulder sections of each outwardly projecting formation.

Claim 18

The band of claim 15, further comprising a pair of inwardly projecting longitudinal indentations extending in opposite directions from the indentation in the central section of each formation.

Claim 19

In combination with a vehicle exhaust muffler, means for joining a heat shield to the muffler, comprising a strap for encircling the muffler and heat shield, the strap including an underlying end segment and an overlying end segment, the overlying end segment including an outwardly projecting formation having an inwardly opening bight, the underlying end segment including an outwardly projecting formation adapted to be received into the bight of the formation in the overlying end segment to interconnect the end segments, a dimple in the formation of the underlying end segment, a dimple in the formation of the overlying end segment nesting in mating relationship with the dimple in the underlying end segment when the formation of the underlying end segment is received in the bight of the formation of the overlying end segment, the formations including shoulder sections providing abutments for crimping the formations to interlock the end segments and tighten the strap around the muffler and heat shield, the indentations preventing lateral misalignment of the end segments during the crimping operation during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 20

In combination with a vehicle exhaust muffler, means for joining a heat shield to the muffler, comprising a strap for encircling the muffler and heat shield, the strap including an underlying end segment and an overlying end segment, the overlying end segment including an outwardly projecting formation having an inwardly opening bight, the underlying end segment including an outwardly projecting formation adapted to be received into the bight of the formation in the overlying end segment to interconnect the end segments, a dimple in the formation of the underlying end segment, a dimple in the formation of the overlying end segment nesting in mating relationship with the dimple in the underlying end segment when the formation of the underlying end segment is received in the bight of the formation of the overlying end segment, the formations including shoulder sections providing abutments for crimping the formations to interlock the end segments and tighten the strap around the muffler and heat shield, the indentations preventing lateral misalignment of the end segments during the crimping operation during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 21

A strap connector for joining one part to another part, comprising a band for encircling the parts, the band having an underlying end segment and an overlying end segment and interlinking means for joining the end segments and for tightening the band around the parts, the interlinking means including a first outwardly projecting shoulder section in the overlying end segment forming an inwardly opening bight, and a second outwardly projecting shoulder section in the underlying end segment adapted to fit into the bight of the first shoulder section, an indentation in the first shoulder section, and an indentation in the second shoulder section, the indentation in one of the shoulder sections nesting in the indentation in the other of the shoulder sections when the second shoulder section is received into the bight of the first shoulder section to prevent lateral misalignment of the end segments with respect to each other during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 22

A strap connector for joining one part to another part, comprising a band for encircling the parts, the band having an underlying end segment and an overlying end segment and interlinking means for joining the end segments and for tightening the band around the parts, the interlinking means including a first outwardly projecting shoulder section in the overlying end segment forming an inwardly opening bight, and a second outwardly projecting shoulder section in the underlying end segment adapted to fit into the bight of the first shoulder section, an indentation in the first shoulder section, and an indentation in the second shoulder section, the indentation in one of the shoulder sections nesting in the indentation in the other of the shoulder sections when the second shoulder section is received into the bight of the first shoulder section to prevent lateral misalignment of the end segments with respect to each other during both initial engagement and subsequent crimping together of said shoulder sections.

Claim 23

The strap connector of claim 18 wherein the indentation in the first shoulder section nests in mating relationship with the indentation in the second shoulder section.

Claim 24

The strap connector of claim 19 wherein the first and second shoulder sections each include a central portion, side portions, outer shoulders connecting the central and side portions, and inner shoulders connecting the side portions and the remainder of the band.

Claim 25

The strap connector of claim 20 wherein the identation in the first shoulder section is formed in its central portion and the indentation in the second shoulder section is formed in its central portion.

Claim 26

The strap connector of claim 21 wherein the side portions of each shoulder section are generally S-shaped in cross section, the distance between the inner shoulders of each shoulder section being generally less than the distance between the outer shoulders of each shoulder section, thus allowing the second shoulder section to be snapped into the bight of the first shoulder section.

Claim 27

The strap connector of claim 21, further comprising a pair of shoulder indentations formed in the inner shoulders of both the first and second shoulder sections, the pair of shoulder indentations in the first shoulder section nesting in mating relationship with the pair of shoulder indentations on the second shoulder section wherein the second shoulder section is received into the bight of the first shoulder section.

Claim 28

The strap connector of claim 21, further comprising a pair of elongated longitudinal indentations formed in both the first and second shoulder sections, the longitudinal indentations in the first shoulder section nesting in mating relationship with the longitudinal indentations in the second shoulder section when the second shoulder section is received into the bight of the first shoulder section.

Claim 29

The strap connector of claim 24 wherein a first longitudinal indentation in each shoulder section extends from the indentation in the central portion thereof, through one outer shoulder, along one side portion, through one inner shoulder, and along an extremity of the end segment, a second longitudinal indentation in each shoulder section extends from the indentation in the central portion thereof, through the other outer shoulder, along the other side portion, through the other inner shoulder, and along the band toward the other shoulder section.

Claim 30

The strap connector of claim 20 wherein the bight of the first shoulder section has a reduced opening for snapping the second shoulder section into the bight.

Claim 31

The strap connector of claim 26 wherein the reduced opening in the bight of the first shoulder section is produced by generally S-shaped side portions wherein the distance between the inner shoulders is generally less than the distance between the outer shoulders and the second shoulder section also includes generally S-shaped side portions.

Claim 32

The strap connector of claim 26 wherein the reduced opening in the bight of the first shoulder section is produced by shoulder indentations formed in the inner shoulders thereof, the second shoulder section also including shoulder indentations in its inner shoulders which nest in mating relationship with the shoulder indentations of the first shoulder section when the second shoulder section is received into the bight of the first shoulder section.