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US4430635A Expired / Lapsed US ⏱️ 0.0 years remaining

Variable resistance device

Assignee: NEW ENGLAND INSTRUMENT COMPANY NATICK MA A CORP OF
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Filing: 1981-08-17
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Granted: 1984-02-07
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Expires: 2001-08-17
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Abstract

Abstract A variable resistance device including a non-conducting base, a resistance supported by the base and forming a track surface, and an electrical terminal connected to the resistance. Also included in the device is a wiper assembly mounted for movement relative to the resistance and comprising a carrier, an elongated conductive spring member having one end secured to the carrier, a conductive coupling element bonded to an opposite end of the spring member and a corrosion resistant contact bonded to the coupling element and disposed to traverse the track surface during movement of the wiper assembly relative thereto.

Inventors

  • 👤 Peter J. Sacchetti

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:30
CPC Classifications
H; H01; H01C; H01C10/00; H01C10/30; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49082

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 190 words
An electrical device comprising: a non-conductive base; an electrically conductive means supported by said base and forming a track surface; electrical terminal means connected to said electrically conductive means; and a wiper assembly mounted for movement relative to said electrically conductive means and comprising a carrier means, an elongated conductive spring member having one end secured to said carrier means, a conductive coupling element bonded to an end of said spring member opposite to said one end, and a corrosion resistant contact means thermocompression bonded to said coupling element and disposed to ride along said track surface during said movement of said wiper assembly relative thereto and wherein said coupling element is formed from a material different than the materials forming either said spring member or said contact means, said spring member being formed from a material having a minimum modulus of elasticity of 28×10 6 psi and a resistivity between 40-100 microohm centimeters, said contact means being formed from a noble metal alloy having a minimum Knoop hardness of 300, and said coupling element being formed from a material substantially less hard than said material forming said contact means.
Claim 2
Dependent Claim 190 words
An electrical device comprising: a non-conductive base; an electrically conductive means supported by said base and forming a track surface; electrical terminal means connected to said electrically conductive means; and a wiper assembly mounted for movement relative to said electrically conductive means and comprising a carrier means, an elongated conductive spring member having one end secured to said carrier means, a conductive coupling element bonded to an end of said spring member opposite to said one end, and a corrosion resistant contact means thermocompression bonded to said coupling element and disposed to ride along said track surface during said movement of said wiper assembly relative thereto and wherein said coupling element is formed from a material different than the materials forming either said spring member or said contact means, said spring member being formed from a material having a minimum modulus of elasticity of 28×10 6 psi and a resistivity between 40-100 microohm centimeters, said contact means being formed from a noble metal alloy having a minimum Knoop hardness of 300, and said coupling element being formed from a material substantially less hard than said material forming said contact means.
Claim 3
Dependent Claim 54 words
A device according to claim 1 wherein said bonded opposite end of said spring member, said coupling element, and said contact means are furcated to form a plurality of tines each having a portion of said contact means disposed to ride along said track surface during said movement of said wiper assembly relative thereto.
Claim 4
Dependent Claim 15 words
A device according to claim 1 wherein said electrically conductive means comprises a resistance means.
Claim 5
Dependent Claim 32 words
A device according to claim 3 wherein said spring member is formed from stainless steel, said coupling element is formed from copper, and said contact means is formed from a palladium-silver-platinum alloy.
Claim 6
Dependent Claim 27 words
A device according to claim 1 wherein said contact means comprises a wire means bonded to said coupling element and disposed transversely to said elongated spring member.
Claim 7
Dependent Claim 74 words
A device according to claim 5 wherein the portion of said wiper assembly formed by said bonded opposite end of said spring member, said coupling element, and said wire contact means defines a plurality of slots extending longitudinally of said elongated spring member and forming a plurality of tines each having a portion of said wire contact means disposed to ride along said track surface during said movement of said wiper assembly relative thereto.
Claim 8
Dependent Claim 21 words
A device according to claim 6 wherein said coupling element and said spring member are joined by a cold rolling process.
Claim 9
Independent Claim 95 words
A method of forming a wiper assembly for a variable resistance device comprising the steps of: forming an elongated member from a sheet of an electrically conductive spring material; inlaying an electrically conductive coupling element into an end of said elongated member; processing said coupling element to remove oxidation therefrom; thermocompressing a corrosion resistant electrical contact to said coupling element; and cutting slots through said combined elongated member, coupling element, and contact so as to form therewith a plurality of tines each extending longitudinally of said elongated member and including a portion of said contact.
Claim 10
Independent Claim 95 words
A method of forming a wiper assembly for a variable resistance device comprising the steps of: forming an elongated member from a sheet of an electrically conductive spring material; inlaying an electrically conductive coupling element into an end of said elongated member; processing said coupling element to remove oxidation therefrom; thermocompressing a corrosion resistant electrical contact to said coupling element; and cutting slots through said combined elongated member, coupling element, and contact so as to form therewith a plurality of tines each extending longitudinally of said elongated member and including a portion of said contact.
Claim 11
Dependent Claim 19 words
A method according to claim 8 wherein said electrical contact is a wire disposed transversely to said elongated member.
Claim 12
Dependent Claim 45 words
A method according to claim 9 wherein said inlaying step comprises skiving a recess into said end of said elongated member, forming said coupling element into the shape of said recess, and bonding said formed coupling element into said recess with a cold rolling process.
Claim 13
Dependent Claim 68 words
A method according to claim 8 wherein said spring member is formed from a material having a minimum modulus of elasticity of 28×10 6 psi and a resistivity between 40-100 microohm centimeters, said contact means is formed from a noble metal alloy having a minimum Knoop hardness of 300, and said coupling element is formed from a material substantially less hard than said material forming said contact means.

References Cited (Backward Citations)

US2721246A Cited
US3343115A Cited
US3686457A Cited
US4374311A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-06 1987-08-08 1988-02-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-06 1991-08-08 1992-02-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-06 1995-08-08 1996-02-07 $7700.00 Window Closed / Lapsed

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