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US4425411A Expired / Lapsed US ⏱️ 0.0 years remaining

Mold with thermally insulating, protective coating

Assignee: LAUENER ENGINEERING AG
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Filing: 1982-05-10
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Granted: 1984-01-10
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Expires: 2002-05-10
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Abstract

Abstract The mold features on its work face a thermally insulating protective layer of sub-micron metal oxide particles. The coating can be applied by spraying an aqueous sol of a metal oxide onto the mold work face which has been heated to at least 60° C. The use of sub-micron sized metal oxide particles enables the formation of a protective coating of very low density and consequently very low thermal conductivity. The coating can furthermore be deposited very economically, and likewise removed again.

Inventors

  • 👤 Marcus Textor
  • 👤 Tibor Kugler
  • 👤 Jean-Pierre Gabathuler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 22:56
CPC Classifications
B; B22; B22C; B22C23/00; B22C23/02; B22C3/00

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 41 words
A mold for casting metal wherein said mold has a work face and a thermally insulating protective coating on said work face, wherein said protective coating consists essentially of sub-micron ceramin metal oxide particles having a particle size of 5-50 nm.
Claim 2
Dependent Claim 41 words
A mold for casting metal wherein said mold has a work face and a thermally insulating protective coating on said work face, wherein said protective coating consists essentially of sub-micron ceramin metal oxide particles having a particle size of 5-50 nm.
Claim 3
Dependent Claim 25 words
Mold according to claim 1 wherein the protective coating of metal oxide particles has a mass of 0.002-2 mg/cm 2 of the mold work face.
Claim 4
Dependent Claim 18 words
Mold according to claim 2 wherein said protective coating has a density of about 0.2 g/cm 3 .
Claim 5
Dependent Claim 17 words
Mold according to claim 3 wherein said protective coating has a thickness from 0.0001 to 0.1 mm.
Claim 6
Dependent Claim 30 words
Mold according to claim 1 wherein said particles are selected from the group consisting of SiO 2 , Al 2 O 3 , MgO, TiO 2 and ZrO 2 .
Claim 7
Dependent Claim 18 words
Mold according to claim 5 wherein the protective coating is made up essentially of sub-micron SiO 2 particles.
Claim 8
Dependent Claim 16 words
Mold according to claim 1 wherein a plurality of layers of said protective coating are provided.
Claim 9
Dependent Claim 20 words
Mold according to claim 1 wherein the protective coating is made up essentially of sub-micron Al 2 O 3 particles.
Claim 10
Dependent Claim 55 words
Process for coating the work face of a mold with a thermally insulating protective coating which comprises: providing a mold having a work face, wetting the said work face with an aqueous sol containing essentially sub-micron ceramin metal oxide particles having a particle size of 5-50 nm, and subsequently substantially evaporating away the water phase.
Claim 11
Dependent Claim 55 words
Process for coating the work face of a mold with a thermally insulating protective coating which comprises: providing a mold having a work face, wetting the said work face with an aqueous sol containing essentially sub-micron ceramin metal oxide particles having a particle size of 5-50 nm, and subsequently substantially evaporating away the water phase.
Claim 12
Dependent Claim 26 words
Process according to claim 9 wherein the mold work face is heated to a temperature of at least 60° C. and sprayed with the aqueous sol.
Claim 13
Dependent Claim 28 words
Process according to claim 9 wherein the work face of the mold is heated to a temperature of at least 60° C. and immersed in the aqueous sol.
Claim 14
Dependent Claim 30 words
Process according to claim 9 wherein said particles are selected from the group consisting of SiO 2 , Al 2 O 3 , MgO, TiO 2 and ZrO 2 .
Claim 15
Dependent Claim 18 words
Process according to claim 12 wherein the protective coating is made up essentially of sub-micron SiO 2 particles.
Claim 16
Dependent Claim 25 words
Process according to claim 9 wherein the protective coating of metal oxide particles has a mass of 0.002-2 mg/cm 2 of the mold work face.
Claim 17
Dependent Claim 25 words
Process according to claim 14 including the step of coating said mold with a protective coating having a density of about 0.2 g/cm 3 .
Claim 18
Dependent Claim 24 words
Process according to claim 15 including the step of coating said mold with a protective coating having a thickness from 0.0001 to 0.1 mm.
Claim 19
Dependent Claim 21 words
Process according to claim 9 including the step of coating said mold with a plurality of layers of said protective coating.

References Cited (Backward Citations)

US3773549A Cited
US4037015A Cited
US4343345A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-01-09 1987-07-11 1988-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-01-09 1991-07-11 1992-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-01-09 1995-07-11 1996-01-10 $7700.00 Window Closed / Lapsed

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