Magnetic head and multitrack transducer for perpendicular recording and method for fabricating

Claim 2

A transducer in cooperative relationship with a magnetic media for writing thereof and reading therefrom comprising: a magnetic path constructed for perpendicular recording and reproduction on and from the magnetic media, said magnetic path being constructed of a magnetic material having a high permeability and a low reluctance which facilitates the efficient passage of magnetic flux through said magnetic path, and a flux gate means coupled to said magnetic path for selectively creating a magnetic field in said magnetic path during either reading or writing which in effect increases the reluctance of the magnetic path to prevent the effective passage of magnetic flux therethrough whereby said magnetic path for perpendicular recording and reproduction can be closed and opened.

Claim 3

The structure cited in claim 1 wherein the flux gate means comprises: a conductor that is in a surrounded relationship with respect to a portion of the magnetic path with the direction of the current flow therein in an aligned direction with respect to the direction of the flux in the magnetic path.

Claim 4

The structure cited in claim 2 wherein the magnetic path at least in the vicinity where it is in surrounded relationship with the conductor has its magnetic structure aligned in such a direction as to facilitate rapid saturation and desaturation of that portion of the magnetic path.

Claim 5

A transducer for perpendicular recording and reproduction on a magnetic media comprising: a magnetic element of a magnetic material having a high permeability and low reluctance, said magnetic element having a flux pole perpendicular to the magnetic media surface terminating in a pole tip adjacent the media, said pole defining a principal magnetic flux path therealong for recording on or reproduction from the media; means coupled to said magnetic element for creating a magnetic field in said pole transverse to said magnetic path to vary the reluctance of the principal magnetic path; and winding means coupled to the magnetic element to interact with the flux in said flux pole.

Claim 6

A transducer for perpendicular recording and reproduction on a magnetic media comprising: a magnetic element of a magnetic material having a high permeability and low reluctance, said magnetic element having a flux pole perpendicular to the magnetic media surface terminating in a pole tip adjacent the media, said pole defining a principal magnetic flux path therealong for recording on or reproduction from the media; means coupled to said magnetic element for creating a magnetic field in said pole transverse to said magnetic path to vary the reluctance of the principal magnetic path; and winding means coupled to the magnetic element to interact with the flux in said flux pole.

Claim 7

The invention as set forth in claim 4 above, wherein the transducer provides recording and reproduction of the order of 100,000 bpi or greater, and wherein the magnetic element comprises thin film means having a pole tip less than 1 micrometer in length relative to the media.

Claim 8

The invention as set forth in claim 4 above, wherein said means for varying the reluctance of the principal magnetic path comprises a central conductor perpendicular to the media and the magnetic pole is configured as an envelope about the central conductor.

Claim 9

A perpendicular recording and reproduction head of the type having a flux closing body magnetically coupled to an elongated main pole confining a flux along its height and comprising: first means along the height of the main pole for varying the reluctance of the main pole to vary the main flux therein; and winding means coupled to the recording head to interact with the main flux in the main pole.

Claim 10

A perpendicular recording and reproduction head of the type having a flux closing body magnetically coupled to an elongated main pole confining a flux along its height and comprising: first means along the height of the main pole for varying the reluctance of the main pole to vary the main flux therein; and winding means coupled to the recording head to interact with the main flux in the main pole.

Claim 11

The invention as set forth in claim 7 above, wherein the main pole and the means for varying reluctance comprise an envelope of magnetic material about a single thin conductor.

Claim 12

The invention as set forth in claim 8 above, wherein the means for varying the reluctance of the main pole operates in a time relationship with a data rate, whereby interactions between main flux variations and the winding means are operative at the data rate.

Claim 13

The invention as set forth in claim 9 above, wherein the head is used for reproduction and the winding means senses the change in main flux when the reluctance is changed to a low level from a high level, such that the head is flux sensitive.

Claim 14

The invention as set forth in claim 9 above, wherein the head is used for recording and the combination further includes a uniformly premagnetized medium, the winding means providing a constant writing bias to tend to magnetize the medium in the opposite direction, and the reluctance variations therefore determine the recorded pattern on the media.

Claim 15

The invention as set forth in claim 7 above, wherein the height of the main pole is at least 20 times greater than the length of the main pole along the media, and wherein the means for varying the reluctance operates along the height of the main pole.

Claim 16

The invention as set forth in claim 7 above, wherein the length of the flux closing body along the media is greater than ten times the length of the main pole along the media, and wherein the path of the main flux is closed in substantial part via the medium.

Claim 17

A transducer for magnetic recording and reproducing on and from a magnetic media comprising: a plurality of magnetic paths constructed for perpendicular recording and reproduction on the magnetic media, said magnetic paths being constructed of a magnetic material and having a high permeability and low reluctance which facilitates the efficient passage of magnetic flux through said magnetic paths; a switching means coupled to each of said magnetic paths for selectively switching any of said magnetic paths from a low reluctance to a high reluctance; and a continuous conductor means in proximity to a plurality of said magnetic paths for sensing the magnetic flux passing through said plurality of magnetic paths.

Claim 18

A transducer for magnetic recording and reproducing on and from a magnetic media comprising: a plurality of magnetic paths constructed for perpendicular recording and reproduction on the magnetic media, said magnetic paths being constructed of a magnetic material and having a high permeability and low reluctance which facilitates the efficient passage of magnetic flux through said magnetic paths; a switching means coupled to each of said magnetic paths for selectively switching any of said magnetic paths from a low reluctance to a high reluctance; and a continuous conductor means in proximity to a plurality of said magnetic paths for sensing the magnetic flux passing through said plurality of magnetic paths.

Claim 19

The structure recited in claim 14 wherein said switching means comprises: a flux gate means coupled to each of said magnetic paths for selectively creating a magnetic field in said magnetic paths, which is orthogonal to said paths, to increase the reluctance of the selected magnetic paths to prevent the effective passage of magnetic flux therethrough said selected magnetic paths.

Claim 20

A magnetic head for use in perpendicular recording on a magnetic medium functioning as part of the flux return path comprising: a main magnetic pole lying along a perpendicular recording axis and forming a closed path about the axis, the main magnetic pole having a pole tip adjacent said magnetic medium; conductor means within the closed path for magnetizing the main magnetic pole in the direction of the closed path with a gating current; and means including winding means for interacting with magnetic flux variations along the perpendicular recording axis in a flux path including the magnetic medium.

Claim 21

A magnetic head for use in perpendicular recording on a magnetic medium functioning as part of the flux return path comprising: a main magnetic pole lying along a perpendicular recording axis and forming a closed path about the axis, the main magnetic pole having a pole tip adjacent said magnetic medium; conductor means within the closed path for magnetizing the main magnetic pole in the direction of the closed path with a gating current; and means including winding means for interacting with magnetic flux variations along the perpendicular recording axis in a flux path including the magnetic medium.

Claim 22

The invention as set forth in claim 16 above, wherein the gating current varies the reluctance of the main magnetic pole to vary flux along the perpendicular recording axis.

Claim 23

A magnetic head suitable for use in perpendicular recording and reproduction, comprising: a main pole of high permeability material; a flux closing pole of high permeability material; a bridge member connecting the main pole to the flux closing pole; said main pole, flux closing pole and bridge member forming part of a magnetic circuit; a sense winding coupled to said magnetic circuit; and a flux gate means for selectively saturating at least a portion of said magnetic circuit either during recording or reproduction whereby flux passing through the main pole may be effectively coupled and decoupled to and from said sense winding.

Claim 24

A magnetic head suitable for use in perpendicular recording and reproduction, comprising: a main pole of high permeability material; a flux closing pole of high permeability material; a bridge member connecting the main pole to the flux closing pole; said main pole, flux closing pole and bridge member forming part of a magnetic circuit; a sense winding coupled to said magnetic circuit; and a flux gate means for selectively saturating at least a portion of said magnetic circuit either during recording or reproduction whereby flux passing through the main pole may be effectively coupled and decoupled to and from said sense winding.

Claim 25

A magnetic head as set forth in claim 18 above, wherein said flux gate means forms at least part of said main pole for selectively saturating at least a portion of the main pole.

Claim 26

A magnetic head as defined in claim 19 wherein the main pole comprises an elongated conductor element surrounded over at least a portion of its height by a layer of high permeability material.

Claim 27

The magnetic head as defined in claim 19 wherein the flux closing pole is formed from a wafer of high permeability magnetic material member having an end surface, bottom surface and top surface with said bottom surface adapted to be positioned adjacent a magnetic media; said main pole formed on said end surface by successive thin layers of a magnetic material, a conductive material and a magnetic material with said layers of magnetic material surrounding said layer of conductive material and with the portion of said main pole adjacent to the medium magnetically insulated from said end surface.

Claim 28

The magnetic head defined in claim 21 wherein the second layer of said magnetic material terminates at a position further removed from the magnetic medium than said first layer of magnetic material which extends to a position in close proximity to said magnetic medium.

Claim 29

A multitrack magnetic head for recording and reproducing on a magnetic medium comprising: a plurality of main poles spaced apart and in a given plane lying perpendicular to; flux closing means magnetically coupled to the main poles at a spacing from said magnetic medium; winding means coupled to the magnetic circuit formed by the main poles and the flux closing means; and means coupled to the main poles for varying the reluctance thereof in selectable combinations, whereby only certain pole means function as a transducer at any time.

Claim 30

A multitrack magnetic head for recording and reproducing on a magnetic medium comprising: a plurality of main poles spaced apart and in a given plane lying perpendicular to; flux closing means magnetically coupled to the main poles at a spacing from said magnetic medium; winding means coupled to the magnetic circuit formed by the main poles and the flux closing means; and means coupled to the main poles for varying the reluctance thereof in selectable combinations, whereby only certain pole means function as a transducer at any time.

Claim 31

The invention as set forth in claim 23 above, wherein the means for varying reluctance comprises internal conductors within the main poles.

Claim 32

A multitrack magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material having an end surface, a top surface and a bottom surface adapted to be positioned adjacent a magnetic medium; said wafer forming a flux closing pole; a plurality of main poles formed on said end surface and extending to a position adjacent said magnetic medium; said main poles being magnetically connected to one portion of the flux closing pole removed from the magnetic medium and being magnetically isolated from said flux closing pole adjacent said magnetic medium; said main poles and flux closing pole adapted to form a plurality of magnetic circuits when positioned adjacent said medium; a sense conductor coupled to said magnetic circuits; and a flux gate means for each of said main poles for selectively saturating at least a portion of each of said magnetic circuits.

Claim 33

A multitrack magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material having an end surface, a top surface and a bottom surface adapted to be positioned adjacent a magnetic medium; said wafer forming a flux closing pole; a plurality of main poles formed on said end surface and extending to a position adjacent said magnetic medium; said main poles being magnetically connected to one portion of the flux closing pole removed from the magnetic medium and being magnetically isolated from said flux closing pole adjacent said magnetic medium; said main poles and flux closing pole adapted to form a plurality of magnetic circuits when positioned adjacent said medium; a sense conductor coupled to said magnetic circuits; and a flux gate means for each of said main poles for selectively saturating at least a portion of each of said magnetic circuits.

Claim 34

The multitrack magnetic head defined in claim 25 wherein each main pole functions as a head for a separate track on the magnetic medium and said sense conductor being a single conductor in close proximity to a plurality of main poles.

Claim 35

The multitrack magnetic head defined in claim 26 wherein said main poles extend in a direction from said top surface to said bottom surface and said sense conductor extends in a direction across said main poles.

Claim 36

A magnetic head suitable for use in perpendicular recording, comprising: a main pole of high permeability material; a flux closing pole of high permeability material; a bridge member connecting the main pole to the flux closing pole; said main pole and flux closing pole having lower surfaces which are substantially coplanar, the cross-sectional length of the lower surface of the flux closing pole being substantially greater than that of the main pole; a sense winding located between the main pole and flux closing pole; and a flux gate conductor coupled to the main pole for providing a saturating current to the main pole.

Claim 37

A magnetic head suitable for use in perpendicular recording, comprising: a main pole of high permeability material; a flux closing pole of high permeability material; a bridge member connecting the main pole to the flux closing pole; said main pole and flux closing pole having lower surfaces which are substantially coplanar, the cross-sectional length of the lower surface of the flux closing pole being substantially greater than that of the main pole; a sense winding located between the main pole and flux closing pole; and a flux gate conductor coupled to the main pole for providing a saturating current to the main pole.

Claim 38

The magnetic head of claim 28 wherein the flux gate conductor extends along the height of the main pole and is surrounded thereby, said flux gate conductor thereby providing a saturating current which causes the main pole to be saturated along a substantial part of its height.

Claim 39

A magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material, said wafer including a front surface and top and bottom surfaces; wherein the bottom surface of the wafer defines a flux closing pole, a sense winding comprising at least one layer of a conductive material extending laterally across the front surface of the wafer and covering a lower portion of said front surface; at least a pair of winding leads, each comprising a layer of conductive material connected to said sense winding and extending rearward from the front surface along a surface of the wafer; a layer of insulation insulating the sense winding from the main pole; a flux gate main pole located on the front surface of said wafer, said flux gated main pole comprising a first layer of high permeability material extending substantially from the top to bottom surfaces of the wafer, a layer of electrically conductive material overlaying the first layer and a second layer of high permeability material overlaying the conductive layer and extending to join said first layer, said first and second layers of high permeability material defining the main pole, wherein the main pole is isolated from the sense winding by said insulation layer; and flux gate connector conductors electrically connected to the flux gate main pole, and electrically isolated from the winding leads.

Claim 40

A magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material, said wafer including a front surface and top and bottom surfaces; wherein the bottom surface of the wafer defines a flux closing pole, a sense winding comprising at least one layer of a conductive material extending laterally across the front surface of the wafer and covering a lower portion of said front surface; at least a pair of winding leads, each comprising a layer of conductive material connected to said sense winding and extending rearward from the front surface along a surface of the wafer; a layer of insulation insulating the sense winding from the main pole; a flux gate main pole located on the front surface of said wafer, said flux gated main pole comprising a first layer of high permeability material extending substantially from the top to bottom surfaces of the wafer, a layer of electrically conductive material overlaying the first layer and a second layer of high permeability material overlaying the conductive layer and extending to join said first layer, said first and second layers of high permeability material defining the main pole, wherein the main pole is isolated from the sense winding by said insulation layer; and flux gate connector conductors electrically connected to the flux gate main pole, and electrically isolated from the winding leads.

Claim 41

A multitrack magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material, said wafer including a front surface and top and bottom surfaces; the bottom surface of said wafer defining a common flux closing pole, a sense winding comprising at least one layer of a conductive material extending laterally across the front surface of the wafer, and covering a lower portion of said front surface; at least a pair of winding leads, each comprising a layer of conductive material connected to said sense winding; a layer of insulation insulating the sense winding from the main pole; a plurality of spaced flux gated main poles located on the front surface of the wafer, each of said main poles comprising a first layer of high permeability material extending substantially from the top to bottom surface of the wafer, a layer of conductive material overlaying the first layer of high permeability material, and a second layer of high permeability material overlaying the conductive layer and extending to join said first layer, said first and second layers defining the main pole, wherein the main pole is isolated from the sense winding by said insulation layer; and a plurality of flux gate connector conductors of conductive material overlaying one of the surfaces of the wafer, one each of said flux gate conductors being connected to said conductive layer of the main pole flux gate; and a bus conductor of conductive material connecting said conductive layer of each main pole in the vicinity of the bottom surface.

Claim 42

A multitrack magnetic head suitable for use in perpendicular recording, comprising: a wafer of high permeability material, said wafer including a front surface and top and bottom surfaces; the bottom surface of said wafer defining a common flux closing pole, a sense winding comprising at least one layer of a conductive material extending laterally across the front surface of the wafer, and covering a lower portion of said front surface; at least a pair of winding leads, each comprising a layer of conductive material connected to said sense winding; a layer of insulation insulating the sense winding from the main pole; a plurality of spaced flux gated main poles located on the front surface of the wafer, each of said main poles comprising a first layer of high permeability material extending substantially from the top to bottom surface of the wafer, a layer of conductive material overlaying the first layer of high permeability material, and a second layer of high permeability material overlaying the conductive layer and extending to join said first layer, said first and second layers defining the main pole, wherein the main pole is isolated from the sense winding by said insulation layer; and a plurality of flux gate connector conductors of conductive material overlaying one of the surfaces of the wafer, one each of said flux gate conductors being connected to said conductive layer of the main pole flux gate; and a bus conductor of conductive material connecting said conductive layer of each main pole in the vicinity of the bottom surface.

Claim 43

The head of claims 30 or 31 wherein said wafer is ferrite, said main pole is nickle-iron alloy, and said sense winding, winding leads, flux gate and flux gate conductors are copper.

Claim 44

The head of claims 30 or 31 wherein the end of the first layer of the main pole in the vicinity of the bottom surface extends beyond the same end of the second layer of the main pole, whereby the length of the first layer determines the effective length of the main pole.

Claim 45

The head of claim 31 further including: a pulse current source connected to the head for selectively applying a pulsed gate current to each main pole to be addressed, and a band pass filter, coupled to the winding leads of the head, which passes a frequency range including the frequency of the pulse gate current, said current source and band pass filter increasing the signal to noise ratio of the head.

Claim 46

The head of claim 34 wherein the filter is a high pass filter and the head is used to read digitally recorded information, said high pass filter blocking frequencies at or below the bit rate of the digitally recorded information, whereby noise caused by flux variations in non- addressed poles will be filtered from the output of the head.

Claim 47

The head of claim 31 further including: a plurality of pulse current sources connected to the head for providing pulse gate currents of different frequencies to the main poles of the head; and a plurality of tuned filters coupled to the winding leads of the head, each filter passing a different frequency range wherein each frequency range includes the frequency of one of the pulse gate currents, said current sources and tuned filters increasing the signal to noise ratio of the head and enabling simultaneous reading on different tracks of the head.

Claim 48

A perpendicular recording head for recording on a magnetic medium comprising a magnetic circuit including a main pole, a flux closing body coupled to said main pole and said magnetic medium; said main pole comprising an elongated body having a height, a length and a width, said length generally aligned with the direction of the movement of the recording medium, said width generally extending in a direction across said recording medium and said height generally extending at an angle to the surface of said recording medium; said main pole having a height to length ratio greater than twenty to one; and means within and along the height of said main pole for varying the reluctance of the main pole substantially independent of the flux in the magnetic circuit.

Claim 49

A perpendicular recording head for recording on a magnetic medium comprising a magnetic circuit including a main pole, a flux closing body coupled to said main pole and said magnetic medium; said main pole comprising an elongated body having a height, a length and a width, said length generally aligned with the direction of the movement of the recording medium, said width generally extending in a direction across said recording medium and said height generally extending at an angle to the surface of said recording medium; said main pole having a height to length ratio greater than twenty to one; and means within and along the height of said main pole for varying the reluctance of the main pole substantially independent of the flux in the magnetic circuit.