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US4422719A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical distribution system including light guide

Assignee: SPACE-LYTE INTERNATIONAL Inc
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Filing: 1981-05-07
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Granted: 1983-12-27
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Expires: 2001-05-07
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Abstract

Abstract A flexible transmitting guide has a substantially transparent semi-solid core to which is shrink-fitted, or otherwise tightly clad, a transparent or translucent sleeve which is designed to laterally diffuse, disperse or refract a substantial component of light away from the core as it traverses the length of the guide. Thus, the clad core appears bright along its length and functions as a primary light source. In modifications of the device, the lateral dispersion of light passing along the core is enhanced by interposing cuts or discontinuities at intervals along its surface, or by providing a sleeve comprising an emulsion of light-reflecting particles. The light source may be adjacent to or separated from the core, and may comprise either a steady state, or pulsating source, ahead of which colored filters may be inserted, if desired. Numerous indoor and outdoor applications are contemplated for light guides in accordance with the present invention, including for signs, safety vests for traffic policemen, lighted canes for the disabled, lights for instrument panels, safety lights for vehicles and ships, and lights for interior and exterior decoration.

Inventors

  • 👤 Donald E. Orcutt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 20:56
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/0001; G02B6/0011; G02B6/0033; G02B6/005; G02B6/0051; B; B29; B29C; B29C48/00; B29C48/03; B29C48/12; B29D; B29D11/00; B29D11/00663; B29D11/00711; G02B6/0005; G02B6/001; G02B6/02; G02B6/02033; B29C48/05; B29C48/06; B62; B62J; B62J6/00; B62J6/20; B62J6/22; B62J6/26

Claims Analysis

Total Claims: 51
Claim 1
Independent Claim 113 words
An optical distribution system comprising in combination: a source of light; means to apply light derived from said source to an area requiring illumination; said means comprising a flexible light guide coupled in light-transmitting relation to said source, said light guide comprising a flexible core of light transmitting material; and a sleeve of transparent or translucent material tightly surrounding said core in unbonded relationship thereto and in a manner to substantially eliminate air from the interface between said core and said sleeve, said sleeve and said core being constructed and arranged to laterally diffuse, disperse or refract through the sidewall of said sleeve a substantial component of the light traversing said core longitudinally.
Claim 2
Dependent Claim 113 words
An optical distribution system comprising in combination: a source of light; means to apply light derived from said source to an area requiring illumination; said means comprising a flexible light guide coupled in light-transmitting relation to said source, said light guide comprising a flexible core of light transmitting material; and a sleeve of transparent or translucent material tightly surrounding said core in unbonded relationship thereto and in a manner to substantially eliminate air from the interface between said core and said sleeve, said sleeve and said core being constructed and arranged to laterally diffuse, disperse or refract through the sidewall of said sleeve a substantial component of the light traversing said core longitudinally.
Claim 3
Dependent Claim 30 words
The combination in accordance with claim 1 wherein the material of said sleeve has an index of refraction which exceeds the index of refraction of the material of said core.
Claim 4
Dependent Claim 27 words
The combination in accordance with claim 1 wherein the material of said sleeve comprises a matrix in which is embedded a substantial quantity of light reflecting powder.
Claim 5
Dependent Claim 36 words
The combination in accordance with claim 1 wherein said core contains a plurality of discontinuities spaced-apart along its length constructed to deflect a substantial component of light passing along said core and out through said sleeve.
Claim 6
Dependent Claim 57 words
The combination in accordance with claim 4 wherein said discontinuities comprise a series of cuts along the length of said light guide disposed in said sleeve and extending into the periphery of said core, said cuts being disposed at angles to outwardly deflect through said sleeve a substantial component of light traversing said core from said source.
Claim 7
Dependent Claim 50 words
The combination in accordance with claim 5 wherein each of said cuts is constructed and arranged so that the percentage of light traversing said core which is reflected outwardly by said cut varies substantially as a direct function of the distance of said cut along said core from said source.
Claim 8
Dependent Claim 26 words
The combination in accordance with claim 4 wherein said discontinuities comprise a series of air bubbles formed in the body of said core along its length.
Claim 9
Dependent Claim 44 words
The combination in accordance with claim 1 wherein the inner surface of said sleeve in contact with said core is roughened by chemical or mechanical treatment to diffuse and/or outwardly deflect a substantial component of light traversing said core which strikes said inner surface.
Claim 10
Dependent Claim 34 words
The combination in accordance with claim 1 wherein the inner diameter of said sleeve is slightly less than the initial outer diameter of said core, thereby to impose a slight compression on said core.
Claim 11
Dependent Claim 24 words
The combination in accordance with claim 1 wherein said flexible light guide is shaped to form the letters or figures of an electric sign.
Claim 12
Dependent Claim 38 words
The combination in accordance with claim 1 wherein said flexible light guide is shaped to form a lighted cane for the disabled, one component of the light from said source being reflected or refracted laterally along the length.
Claim 13
Dependent Claim 24 words
The combination in accordance with claim 1 wherein said light guide is disposed around the rims of vehicle wheels to provide a safety light.
Claim 14
Dependent Claim 33 words
The combination in accordance with claim 1 wherein said light guide is encased in a rigid transparent or translucent tube disposed vertically at the rear of a vehicle to provide a safety light.
Claim 15
Dependent Claim 27 words
The combination in accordance with claim 1 wherein said light guide is disposed on an inner or outer surface as a line source to provide decorative lighting.
Claim 16
Dependent Claim 23 words
The combination in accordance with claim 1 wherein said light guide is disposed around the peripheries of a dial in an instrument panel.
Claim 17
Dependent Claim 26 words
The combination in accordance with claim 1 wherein said light guide is disposed on the inner periphery of a picture frame or mirror for improved viewing.
Claim 18
Dependent Claim 36 words
The combination in accordance with claim 1 wherein said light guide is fastened longitudinally on a safety vest for providing visibility for the wearer, and wherein said source is disposed in a pocket in said vest.
Claim 19
Dependent Claim 25 words
The combination in accordance with claim 1 wherein said source includes pulsing means which periodically turns the light traversing said light guide on and off.
Claim 20
Dependent Claim 46 words
The combination in accordance with claim 1 wherein a color wheel is interposed between said source and said light guide for periodically changing the color of light passing from said source through said light guide and reflected and/or refracted out through the wall of said sleeve.
Claim 21
Dependent Claim 44 words
The combination in accordance with claim 1 wherein said light guide comprises a single core consisting essentially of a mixture of 60 to 90 percent allyl diglycol carbonate (CR39), a solution of between 1.5 and 3.0 percent of isopropylpercarbonate, and the balance methyl methacrylate.
Claim 22
Dependent Claim 31 words
The combination in accordance with claim 20 in which the sleeve material consists essentially of tetrafluoroethylene TFE having a 2 to 10 percent fill of metal oxide reflective or refractive powder.
Claim 23
Dependent Claim 31 words
The combination in accordance with claim 21 wherein said metal oxide reflective or refractive powder is selected from the group consisting essentially of either bismuth subcarbonate, titanium dioxide or mixtures thereof.
Claim 24
Dependent Claim 24 words
The combination in accordance with claim 20 wherein the material of said sleeve has an index of refraction which exceeds that of said core.
Claim 25
Dependent Claim 20 words
The combination in accordance with claim 23 in which said sleeve material comprises a substantial proportion of polychlorinated polyphenyl resin.
Claim 26
Independent Claim 108 words
The method of forming a light guide which is constructed to function as a primary light source which comprises the steps of: radially expanding a length of translucent or transparent flexible plastic tubing to the desired dimensions; filling said tubing with resinous plastic material which is adapted to form a flexible substantially transparent core; and polymerizing and hardening said core by baking said light guide in a hot liquid bath for 12 to 24 hours at a temperature of 125 to 185 degrees Fahrenheit, whereby said flexible plastic tubing is shrink-fitted onto said core substantially squeezing the air out of the interface between said core and said tube.
Claim 27
Independent Claim 108 words
The method of forming a light guide which is constructed to function as a primary light source which comprises the steps of: radially expanding a length of translucent or transparent flexible plastic tubing to the desired dimensions; filling said tubing with resinous plastic material which is adapted to form a flexible substantially transparent core; and polymerizing and hardening said core by baking said light guide in a hot liquid bath for 12 to 24 hours at a temperature of 125 to 185 degrees Fahrenheit, whereby said flexible plastic tubing is shrink-fitted onto said core substantially squeezing the air out of the interface between said core and said tube.
Claim 28
Dependent Claim 45 words
The method in accordance with claim 25 which includes the step of interposing onto said core said flexible plastic tubing having an inner diameter which is slightly less than the initial outer diameter of said core, thereby to impose a light compression on said core.
Claim 29
Dependent Claim 36 words
The method in accordance with claim 25 wherein said flexible plastic tubing consists essentially of tetrafluoroethylene TFE into the matrix of which has been mixed a filler of 2 to 10 percent of metal oxide powder.
Claim 30
Dependent Claim 48 words
The method in accordance with claim 25 wherein a series of cuts are interposed along the length of said tubing and extending into the periphery of said core, said cuts being angled to outwardly deflect through the wall of said tube a component of light traversing said core.
Claim 31
Dependent Claim 49 words
The method in accordance with claim 28 wherein each of said cuts is constructed and arranged to reflect out through said flexible plastic tubing a percentage of the remaining light passing along said core which is substantially a direct function of the distance of said cut from said source.
Claim 32
Dependent Claim 36 words
The method in accordance with claim 25 wherein the interior surface of said flexible tubing is roughened by etching or otherwise chemically or mechanically treating said surface prior to filling said tubing with said core material.
Claim 33
Dependent Claim 20 words
The method in accordance with claim 25 wherein discontinuities are etched or otherwise engraved into the surface of said core.
Claim 34
Dependent Claim 24 words
The method in accordance with claim 31 wherein said discontinuities take the form of a continuous spiral marking on the surface of said core.
Claim 35
Dependent Claim 29 words
The method in accordance with claim 25 wherein bubbles are bled through a needle interposed into said molten core material in said tubing prior to hardening of the same.
Claim 36
Dependent Claim 36 words
The method in accordance with claim 25 wherein said tubular material shrinks up to 75 percent during processing, thereby compressing said core and squeezing out the air between the interface between said tube and said core.
Claim 37
Dependent Claim 20 words
The method in accordance with claim 25 wherein the said light guide is shaped by extruding it through a die.
Claim 38
Dependent Claim 76 words
A light dispensing guide comprising in combination: a flexible core of light transmitting material; a sleeve of transparent or translucent material tightly surrounding said core in unbonded relationship thereto in a manner to substantially eliminate air from the interface between said core and said sleeve, said sleeve and said core being constructed and arranged to laterally diffuse, disperse or refract through the sidewall of said sleeve a substantial component of the light traversing said core longitudinally.
Claim 39
Dependent Claim 76 words
A light dispensing guide comprising in combination: a flexible core of light transmitting material; a sleeve of transparent or translucent material tightly surrounding said core in unbonded relationship thereto in a manner to substantially eliminate air from the interface between said core and said sleeve, said sleeve and said core being constructed and arranged to laterally diffuse, disperse or refract through the sidewall of said sleeve a substantial component of the light traversing said core longitudinally.
Claim 40
Dependent Claim 30 words
The combination in accordance with claim 36 wherein the material of said sleeve has an index of refraction which exceeds the index of refraction of the material of said core.
Claim 41
Dependent Claim 27 words
The combination in accordance with claim 36 wherein the material of said sleeve comprises a matrix in which is embedded a substantial quantity of light reflecting powder.
Claim 42
Dependent Claim 36 words
The combination in accordance with claim 36 wherein said core contains a plurality of discontinuities spaced-apart along its length constructed to deflect a substantial component of light passing along said core and out through said sleeve.
Claim 43
Dependent Claim 55 words
The combination in accordance with claim 39 wherein said discontinuities comprise a series of cuts along the length of said light guide disposed in said sleeve and extending into the periphery of said core, said cuts being disposed at angles to outwardly deflect through said sleeve a substantial component of light traversing said core longitudinally.
Claim 44
Dependent Claim 45 words
The combination in accordance with claim 40 wherein said cuts in said core are constructed to provide reflecting surfaces directed to form acute negative angles preferably about 45° with the normal to the principal axis of said core in the longitudinal plane of said core.
Claim 45
Dependent Claim 51 words
The combination in accordance with claim 40 wherein each of said cuts is constructed and arranged so that the percentage of light traversing said core reflected outwardly by said cuts varies substantially as a direct function of the distance of said cut along said core from a light incident end thereof.
Claim 46
Dependent Claim 26 words
The combination in accordance with claim 39 wherein said discontinuities comprise a series of air bubbles formed in the body of said core along its length.
Claim 47
Dependent Claim 44 words
The combination in accordance with claim 36 wherein the inner surface of said sleeve in contact with said core is roughened by chemical or mechanical treatment to diffuse and/or outwardly deflect a substantial component of light traversing said core which strikes said inner surface.
Claim 48
Dependent Claim 34 words
The combination in accordance with claim 36 wherein the inner diameter of said sleeve is slightly less than the initial outer diameter of said core, thereby to impose a light compression on said core.
Claim 49
Dependent Claim 44 words
The combination in accordance with claim 36 wherein said light guide comprises a single core consisting essentially of a mixture of 60 to 90 percent allyl diglycol carbonate (CR39), a solution of between 1.5 and 3.0 percent isopropylpercarbonate (IPP) and the balance methyl methacrylate.
Claim 50
Dependent Claim 30 words
The combination in accordance with claim 46 wherein said sleeve material consists essentially of tetrafluoroethylene TFE having a 2 to 10 percent fill of metal oxide reflective or refractive powder.
Claim 51
Dependent Claim 20 words
The combination in accordance with claim 46 in which said sleeve material comprises a substantial proportion of polychlorinated polyphenyl resin.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-12-26 1987-06-27 1987-12-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-12-26 1991-06-27 1991-12-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-12-26 1995-06-27 1995-12-27 $7700.00 Window Closed / Lapsed

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