Fast-response temperature sensor

Claim 1

Fast-response temperature sensor, particularly for use with an internal combustion engine, having a housing (1, 2, 9, 10) defining an air duct and a cavity (17) therein, joined to the air duct; apertures (11) formed in the housing and extending therethrough and communicating with the air duct; connecting terminals (6, 8) secured in the housing; a thermal-electrical elongated sensing element positioned in the cavity and secured in the housing, comprising an insulating carrier (12) extending into the air duct and into the cavity; a temperature-sensitive resistance track (13) deposited on the carrier and having connection means (14) for connection of the resistance track to the terminal (6, 8), said temperature-sensitive resistance track being located adjacent an end portion of the insulating carrier and arranged in meander shape; wherein the resistance track comprises a thin-film track arrangement having a predetermined longitudinal extent (19); connection tracks (15, 16) are provided, having a length (24) at least as long as said predetermined longitudinal extent (19) extending from one end portion of said meander-shaped track arrangement to the connection means (14); and two protective coatings (20, 21) are provided, applied, respectively, in longitudinally staggered, and mutually overlapping position on the insulating carrier and over said track arrangement and the connection means; a first one of said coverings (20) covering said meander-shaped track arrangement and a major portion of the connection means (15, 16) and consisting of an epoxy resin of about 5 μm thickness; and the second (21) of said coverings comprising an epoxy resin casting compound compatible with the first covering (20) and filling said cavity (17), said second covering extending over the connection means and the adjacent portions of the terminals secured thereto and forming a holding and attachment body to secure the insulating carrier in the housing; and wherein the longitudinal extent is at least twice the distance (23) between the boundary line (22) of overlap of the second covering (21) over the first covering (20).