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Process for the manufacture of catalysts useful for the oxidation of butane to malelic anhydride

Assignee: BP Corp North America Inc
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Filing: 1982-05-26
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Granted: 1983-11-22
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Expires: 2002-05-26
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Abstract

Abstract A process for the manufacture of a phosphorus/vanadium/metal oxide catalyst suitable for the oxidation of butane to maleic anhydride can be prepared by reacting orthophosphoric acid in an aliphatic alcohol and reacting a vanadium compound with an acid and the metal in the aliphatic alcohol to produce the phosphorus/vanadium/metal oxide catalyst.

Inventors

  • 👤 Carl A. Udovich
  • 👤 Eugene H. Hirschberg
  • 👤 Ralph J. Bertolacini

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 13:01
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/215; B; B01; B01J; B01J23/00; B01J23/002; B01J27/00; B01J27/14; B01J27/186; B01J27/195; B01J27/198; B01J2523/00

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 109 words
A process for the manufacture of a phosphorus/vanadium/metal oxide catalyst wherein the metal has a valence of at least II which is suitable for use in the manufacture of maleic anhydride, which process comprises reacting orthophosphoric acid in an aliphatic alcohol having 1 to 8 carbon atoms and reacting vanadium compound with an acid and the metal in the aliphatic alcohol to produce a phosphorus/vanadium/metal oxide catalyst which is soluble in the media wherein the dissolved phosphorus/vanadium/metal oxide catalyst is solidified by the evaporation of the acidified alcohol and a brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 2
Dependent Claim 109 words
A process for the manufacture of a phosphorus/vanadium/metal oxide catalyst wherein the metal has a valence of at least II which is suitable for use in the manufacture of maleic anhydride, which process comprises reacting orthophosphoric acid in an aliphatic alcohol having 1 to 8 carbon atoms and reacting vanadium compound with an acid and the metal in the aliphatic alcohol to produce a phosphorus/vanadium/metal oxide catalyst which is soluble in the media wherein the dissolved phosphorus/vanadium/metal oxide catalyst is solidified by the evaporation of the acidified alcohol and a brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 3
Dependent Claim 12 words
The process of claim 1 wherein the vanadium compound is vanadium pentoxide.
Claim 4
Dependent Claim 111 words
A process for the manufacture of a phosphorus/vanadium/molybdenum oxide catalyst suitable for use in the manufacture of maleic anhydride from butane which process comprises reacting orthophosphoric acid in an aliphatic alcohol having 1 to 8 carbon atoms and reacting vanadium pentoxide with a molybdenum affording compound and an acid in the aliphatic alcohol to produce an acidified alcohol and a vanadium ester and reacting these to produce a vanadium/phosphorus/molybdenum oxide catalyst dissolved in the acidic alcohol wherein the dissolved phosphorus/vanadium/molybdenum oxide catalyst is solidified by evaporation of the acidified alcohol and a brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 5
Dependent Claim 111 words
A process for the manufacture of a phosphorus/vanadium/molybdenum oxide catalyst suitable for use in the manufacture of maleic anhydride from butane which process comprises reacting orthophosphoric acid in an aliphatic alcohol having 1 to 8 carbon atoms and reacting vanadium pentoxide with a molybdenum affording compound and an acid in the aliphatic alcohol to produce an acidified alcohol and a vanadium ester and reacting these to produce a vanadium/phosphorus/molybdenum oxide catalyst dissolved in the acidic alcohol wherein the dissolved phosphorus/vanadium/molybdenum oxide catalyst is solidified by evaporation of the acidified alcohol and a brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 6
Dependent Claim 83 words
A process for the manufacture of a phosphorus/vanadium/zinc oxide catalyst suitable for use in the manufacture of maleic anhydride from butane which process comprises reacting orthophosphoric acid in the aliphatic alcohol to produce a vanadium ester and reacting these to produce a vanadium/phosphorus/zinc oxide catalyst dissolved in acetic acid wherein the dissolved phosphorus/vanadium/zinc oxide catalyst is solidified by evaporation of the acidified alcohol and brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 7
Dependent Claim 83 words
A process for the manufacture of a phosphorus/vanadium/zinc oxide catalyst suitable for use in the manufacture of maleic anhydride from butane which process comprises reacting orthophosphoric acid in the aliphatic alcohol to produce a vanadium ester and reacting these to produce a vanadium/phosphorus/zinc oxide catalyst dissolved in acetic acid wherein the dissolved phosphorus/vanadium/zinc oxide catalyst is solidified by evaporation of the acidified alcohol and brown amorphous catalyst precursor is separated from the product and a deep blue phosphorus vanadium oxide catalyst is recovered.
Claim 8
Dependent Claim 16 words
The process of claim 1 or claim 3 or claim 4 wherein the alcohol is methanol.
Claim 9
Dependent Claim 16 words
The process of claim 1 or claim 3 or claim 4 wherein the acid is HCl.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-21 1987-05-23 1987-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-21 1991-05-23 1991-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-21 1995-05-23 1995-11-22 $7700.00 Window Closed / Lapsed

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