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US4415509A Expired / Lapsed US ⏱️ 0.0 years remaining

Acrylic laminated diffuser panel having high light-diffusing property and process for preparing same

Assignee: Mitsubishi Chemical Corp
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Filing: 1981-07-07
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Granted: 1983-11-15
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Expires: 2001-07-07
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Abstract

Abstract An acrylic laminated diffuser panel having a high light-diffusing property is provided, which comprises a laminate of an acrylic resin film having a high light-diffusing property and an acrylic resin plate, wherein the acrylic resin film is integrated with the acrylic resin plate. The acrylic laminated diffuser panel is prepared by laminating the acrylic resin film on the molding surface of at least one of a pair of casting mold parts, casting an acrylic monomer or its partially polymerized product into a space between said pair of casting mold parts, and then, polymerizing the acrylic monomer or the partially polymerized product.

Inventors

  • 👤 Yasuo Toyooka
  • 👤 Kunio Ohnishi
  • 👤 Kozo Ida
  • 👤 Toyokazu Ego

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:46
CPC Classifications
B; B29; B29D; B29D11/00; B29D11/0073; B29C; B29C39/00; B29C39/02; B29C39/026; B29C39/04; B29C39/06; B29C39/10; B29C39/14; B29C39/16; B29K; B29K2033/00; B29K2033/04; B29L; B29L2009/00; B29L2011/00; Y; Y10; Y10T; Y10T428/00; Y10T428/26; Y10T428/268

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 128 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property, which process comprises the successive steps of: (1) laminating an acrylic resin, particle-containing film having a high light-diffusing property onto the molding surface of at least one of a pair of casting mold parts, wherein said light diffusing particles are incorporated in an amount such that the parallel ray percent transmission of the finished acrylic diffuser panel is not greater than about 60%, (2) casting an acrylic monomer or its partially polymerized product into a space between said pair of casting mold parts, and then, (3) polymerizing said acrylic monomer of said partially polymerized product, thereby causing the acrylic resin film to become integrated with and laminated onto the resulting acrylic resin plate.
Claim 2
Dependent Claim 128 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property, which process comprises the successive steps of: (1) laminating an acrylic resin, particle-containing film having a high light-diffusing property onto the molding surface of at least one of a pair of casting mold parts, wherein said light diffusing particles are incorporated in an amount such that the parallel ray percent transmission of the finished acrylic diffuser panel is not greater than about 60%, (2) casting an acrylic monomer or its partially polymerized product into a space between said pair of casting mold parts, and then, (3) polymerizing said acrylic monomer of said partially polymerized product, thereby causing the acrylic resin film to become integrated with and laminated onto the resulting acrylic resin plate.
Claim 3
Dependent Claim 36 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1, wherein said pair of the casting mold parts are a pair of endless belts running in parallel.
Claim 4
Dependent Claim 39 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1, wherein a plurality of the casting molds are used which are arranged in series and move continuously at predetermined intervals.
Claim 5
Dependent Claim 42 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1 or 3, wherein a Fresnel lens pattern is formed on the molding surface of one mold part of the or each casting mold.
Claim 6
Dependent Claim 42 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1 or 3, wherein a lenticular lens pattern is formed on the molding surface of one mold part of the or each casting mold.
Claim 7
Dependent Claim 44 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1 or 3, wherein fine convexities and concavities are formed on the molding surface of at least one mold part of the or each casting mold.
Claim 8
Dependent Claim 59 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1, wherein a viscous liquid suspension of a light-diffusing agent in an acrylic polymerizable binder is coated on the molding surface of one mold part of the or each casting mold and the acrylic resin film is supplied onto the coating.
Claim 9
Dependent Claim 50 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1, wherein an acrylic resin film having a light-diffusing agent-containing layer formed on one surface thereof is supplied to the molding surface of one mold part of the or each casting mold.
Claim 10
Dependent Claim 44 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 1, wherein an acrylic resin film containing a light-diffusing agent is supplied to the molding surface of one mold part of the or each casting mold.
Claim 11
Dependent Claim 89 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to any of claims 1 through 3, wherein a monomer or its partially polymerized product having the same composition as that of the acrylic resin plate to be formed is coated in advance on the molding surface of one mold part of the or each casting mold to form a thin layer and an acrylic resin film having a light-diffusing agent-containing layer formed on one surface thereof is supplied onto said thin layer.
Claim 12
Dependent Claim 83 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to any of claims 1 through 3, wherein a monomer or its partially polymerized product having the same composition as that of the acrylic resin plate to be formed is coated in advance on the molding surface of one mold part of the or each casting mold to form a thin layer and an acrylic resin film containing a light-diffusing agent is supplied onto said thin layer.
Claim 13
Dependent Claim 53 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to any of claims 1 through 3, wherein the acrylic resin film is made of a polymer predominantly comprised of units derived from an alkyl methacrylate selected from methyl methacrylate, ethyl methacrylate, butyl methacrylate and propyl methacrylate.
Claim 14
Dependent Claim 59 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to any of claims 7 through 9, wherein the light-diffusing agent has a particle size of 1 to 100 microns and is at least one member selected from the group consisting of silicon oxide, calcium silicate, titanium oxide, magnesium oxide, talc and dolomite.
Claim 15
Dependent Claim 138 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property, which process comprises the successive steps of: (1) laminating an acrylic resin film having a high light-diffusing property containing particles of the order of 1 to 100 microns therein on the molding surface of at least one of a pair of casting mold parts, wherein said particles diffuse light and are incorporated in an amount such that the parallel ray percent transmission of the finished acrylic diffuser panel is not greater than about 60%, (2) casting an acrylic monomer or its partially polymerized product into a space between said pair of casting mold parts, and then, (3) polymerizing said acrylic monomer or said partially polymerized product, thereby causing the acrylic resin to become integrated with and laminated onto the resulting acrylic resin plate.
Claim 16
Dependent Claim 138 words
A process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property, which process comprises the successive steps of: (1) laminating an acrylic resin film having a high light-diffusing property containing particles of the order of 1 to 100 microns therein on the molding surface of at least one of a pair of casting mold parts, wherein said particles diffuse light and are incorporated in an amount such that the parallel ray percent transmission of the finished acrylic diffuser panel is not greater than about 60%, (2) casting an acrylic monomer or its partially polymerized product into a space between said pair of casting mold parts, and then, (3) polymerizing said acrylic monomer or said partially polymerized product, thereby causing the acrylic resin to become integrated with and laminated onto the resulting acrylic resin plate.
Claim 17
Dependent Claim 42 words
The process for the preparation of acrylic laminated diffuser panels having a high light-diffusing property according to claim 14 wherein said particles are selected from the group consisting of silicon oxide, calcium silicate, titanium dioxide, magnesium oxide, talc, dolomite or mixtures thereof.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-14 1987-05-16 1987-11-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-14 1991-05-16 1991-11-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-14 1995-05-16 1995-11-15 $7700.00 Window Closed / Lapsed

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