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US4412016A Expired / Lapsed US ⏱️ 0.0 years remaining

Propylene polymer composition

Assignee: Toyota Motor Corp
•
Filing: 1982-03-19
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Granted: 1983-10-25
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Expires: 2002-03-19
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Abstract

Abstract A shaped article having excellent rigidity, resistances to thermal deformation and to mechanical impact at a low temperature, a superior lacquer-bonding property and a satisfactory appearance is made from a propylene polymer composition comprising (A) 45 to 65% by weight of at least one crystalline ethylene-propylene block copolymer in which the content of the polymerized ethylene is in the range of from 5 to 10% by weight, in which the polypropylene component has a fraction thereof insoluble in boiling n-heptane, in an amount of 95% or more, in which a fraction thereof soluble in p-xylene at room temperature, has an intrinsic viscosity of from 3 to 4 determined in decahydronaphthalene at a temperature of 135 DEG C. and which has a melt flow index of from 5 to 70; (B) 25 to 40% by weight of at least one amorphous ethylene-propylene copolymer having an intrinsic viscosity of from 2.0 to 3.5 determined in decahydronaphthalene at a temperature of 135 DEG C., and a Mooney viscosity ML1+4 of from 40 to 100 determined at a temperature of 100 DEG C.; (C) 4 to 20% by weight of at least one high density polyethylene having a melt flow index of from 1 to 10; and (D) 3 to 20% by weight of talc in the form of fine particles having an average size of from 0.01 to 5 microns, the weight ratio of the amorphous ethylene-propylene copolymer (B) to the high density polyethylene (C) being in the range of from 10:1 to 5:3.

Inventors

  • 👤 Osamu Fukui
  • 👤 Yoshiro Umemoto
  • 👤 Tsugumi Sanmiya
  • 👤 Yutaka Sano
  • 👤 Kazuyoshi Tanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 23:17
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/34; C08L; C08L53/00

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 232 words
A propylene polymer composition comprising (A) 45 to 65% by weight of at least one crystalline ethylene-propylene block copolymer in which the content of the polymerized ethylene is in the range of from 5 to 10% by weight, in which the polypropylene component has a fraction thereof insoluble in boiling n-heptane, in an amount of 95% or more based on the weight of said polypropylene component, in which a fraction thereof soluble in p-xylene at room temperature, has an intrinsic viscosity of from 3 to 4 determined in decahydronaphthalene at a temperature of 135° C. and which has a melt flow index of from 5 to 70; (B) 25 to 40% by weight of at least one amorphous ethylene-propylene copolymer having an intrinsic viscosity of from 2.0 to 3.5 determined in decahydronaphthalene at a temperature of 135° C., and a Mooney viscosity ML 1+4 of from 40 to 100 determined at a temperature of 100° C.; (C) 4 to 20% by weight of at least one high density polyethylene having a melt flow index of from 1 to 10; and (D) 3 to 20% by weight of talc in the form of fine particles having an average size of from 0.01 to 5 microns, in which composition, the ratio in weight of said amorphous ethylene-propylene copolymer (B) to said high density polyethylene (C) is in the range of from 10:1 to 5:3.
Claim 2
Dependent Claim 232 words
A propylene polymer composition comprising (A) 45 to 65% by weight of at least one crystalline ethylene-propylene block copolymer in which the content of the polymerized ethylene is in the range of from 5 to 10% by weight, in which the polypropylene component has a fraction thereof insoluble in boiling n-heptane, in an amount of 95% or more based on the weight of said polypropylene component, in which a fraction thereof soluble in p-xylene at room temperature, has an intrinsic viscosity of from 3 to 4 determined in decahydronaphthalene at a temperature of 135° C. and which has a melt flow index of from 5 to 70; (B) 25 to 40% by weight of at least one amorphous ethylene-propylene copolymer having an intrinsic viscosity of from 2.0 to 3.5 determined in decahydronaphthalene at a temperature of 135° C., and a Mooney viscosity ML 1+4 of from 40 to 100 determined at a temperature of 100° C.; (C) 4 to 20% by weight of at least one high density polyethylene having a melt flow index of from 1 to 10; and (D) 3 to 20% by weight of talc in the form of fine particles having an average size of from 0.01 to 5 microns, in which composition, the ratio in weight of said amorphous ethylene-propylene copolymer (B) to said high density polyethylene (C) is in the range of from 10:1 to 5:3.
Claim 3
Dependent Claim 23 words
The propylene polymer composition as claimed in claim 1, wherein said high density polyethylene has a density of 0.95 g/cm 3 or more.
Claim 4
Dependent Claim 22 words
The propylene polymer composition as claimed in claim 1, wherein said talc has an average size of from 0.5 to 3 microns.
Claim 5
Dependent Claim 39 words
The propylene polymer composition as claimed in claim 1, wherein the talc particles are coated with at least one member selected from organic titanate coupling agents, silane coupling agents, fatty acids, fatty acid metal salts and fatty acid esters.
Claim 6
Dependent Claim 38 words
The propylene polymer composition as claimed in claim 1, further comprising at least one additive consisting of at least one member selected from anti-oxidants, ultraviolet ray absorbing agents, flame retardants, pigments, lacquer-bonding enhancers, plasticizers, lubricants and anti-static agents.
Claim 7
Dependent Claim 44 words
The propylene polymer composition as claimed in claim 5 wherein said anti-oxidant comprises at least one member selected from the group consisting of 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-4-n-butylphenol, 2,6-di-tert-butyl-α-dimethylamino-p-cresol, 6-(4-hydroxy-3,5-di-tert-butylanilino)-2,4-bis-octyl-thio-1,3,5-triazine, n-octadecyl-3-(4'-hydroxy-3,'5',-di-tert-butylphenyl) propionate, 2,6-di-tert-butyl-4-methylphenol (BHT), tris-(2-methyl-4-hydroxy-5-tert-butylphenyl) butane, tetrakis-[methylene 3-(3',5'-di-tert-butyl-4'-hydroxyphenyl) propionate] methane, 1,3,5 -trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, and dilaurylthiodipropionate.
Claim 8
Dependent Claim 38 words
The propylene polymer composition as claimed in claim 5 wherein said ultraviolet ray absorbing agent comprises at least one member selected from the group consisting of 2-hydroxy-4-n-octoxybenzophenone, 2-hydroxy-4-octadecyloxy-benzophenone, 4-dodecyloxy-2-hydroxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'5'-di-tert-butylphenyl)-5-chloro-benzotriazole, nickel-bis-(orthoethyl-3,5-di-tert-butyl-4-hydroxybenzyl) phosphonate and bis (2,6-dimethyl-4-piperidyl) sebacate.
Claim 9
Dependent Claim 35 words
The propylene polymer composition as claimed in claim 5, wherein said flame retardant comprises at least one member selected from the group consisting of antimony trioxide, tricresyl phosphate, halogenated alkyltriazines, decarbromodiphenyl ether and chlorinated polyethylenes.
Claim 10
Dependent Claim 24 words
The propylene polymer composition as claimed in claim 5, wherein said pigment is selected from the group consisting of carbon black and titanium dioxide.
Claim 11
Dependent Claim 16 words
The propylene polymer composition as claimed in claim 5, wherein said lacquer-bonding enhancer comprises magnesium benzoate.
Claim 12
Dependent Claim 16 words
The propylene polymer composition as claimed in claim 5, wherein said plasticizer comprises a process oil.
Claim 13
Dependent Claim 18 words
The propylene polymer composition as claimed in claim 5, wherein said lubricant comprises a fatty acid metal salt.
Claim 14
Dependent Claim 17 words
The propylene polymer composition as claimed in claim 5, wherein said antistatic agent comprises a polyoxyethylene alkylether.

References Cited (Backward Citations)

US3478128A Cited
US3917746A Cited
US3751521A Cited
US3647922A Cited
US3887640A Cited
US3929932A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-10-24 1987-04-25 1987-10-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-10-24 1991-04-25 1991-10-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-10-24 1995-04-25 1995-10-25 $7700.00 Window Closed / Lapsed

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