Axial flux electric machine

Claim 2

A rotor core for an axial flux induction electric machine, said core being formed of metal strip wound about a central axis, said strip being punched to have a first set of holes which are spaced longitudinally of the strip so as to form a first set of radially extending slots when located on the core, and wherein said slots have side walls which diverge radially outwardly so that the angular area of the slots increases radially outwardly.

Claim 3

The core of claim 1 wherein said slots are separated by radially extending projections defined between the adjacent side walls of adjacent slots, and wherein said projections have a substantially constant angular cross-section.

Claim 4

The core of claim 1 wherein said strip is punched to form a second set of radially extending slots which are located radially outwardly of the first set of slots, and wherein said second set of slots are arranged in pairs with the slots of each pair converging radially inwardly to form said first set of slots.

Claim 5

A rotor for an axial flux electric motor, said rotor comprising a generally annular core formed of metal strip punched with holes and wound about a central axis, said holes being longitudinally spaced along the strip so as to form radially extending slots on the core, flux conduit rings extending along the radially outer and inner longitudinal peripheral surfaces of said core, first flux conductive bars extending through said slots and conductively linking said rings, and further flux conductive bars also linking said rings but joined thereto at a longitudinally spaced location relative to the first conductive bars so that said core is substantially located between the first and further bars, and flux resistance means adapted to inhibit the passage of flux in a loop extending around said core via said bars and rings.

Claim 6

A rotor for an axial flux electric motor, said rotor comprising a generally annular core formed of metal strip punched with holes and wound about a central axis, said holes being longitudinally spaced along the strip so as to form radially extending slots on the core, flux conduit rings extending along the radially outer and inner longitudinal peripheral surfaces of said core, first flux conductive bars extending through said slots and conductively linking said rings, and further flux conductive bars also linking said rings but joined thereto at a longitudinally spaced location relative to the first conductive bars so that said core is substantially located between the first and further bars, and flux resistance means adapted to inhibit the passage of flux in a loop extending around said core via said bars and rings.

Claim 7

The rotor of claim 4 wherein said resistance means is an annular groove formed in one of said rings.

Claim 8

The rotor of claim 5 wherein said groove is formed in said outer rings.

Claim 9

A core for an axial flux electric machine, said core being formed of metal strip having holes punched therein and wound about a central axis, said holes being spaced at longitudinally spaced locations so as to form radially extending grooves in the core, said holes having a first slot forming portion extending to the strip edge via a slot neck portion, and wherein each neck portion is defined between two projections which each taper so as to have a transverse width decreasing toward said neck portion.

Claim 10

A core for an axial flux electric machine, said core being formed of metal strip having holes punched therein and wound about a central axis, said holes being spaced at longitudinally spaced locations so as to form radially extending grooves in the core, said holes having a first slot forming portion extending to the strip edge via a slot neck portion, and wherein each neck portion is defined between two projections which each taper so as to have a transverse width decreasing toward said neck portion.