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US4405550A Expired / Lapsed US ⏱️ 0.0 years remaining

Manufacture of polyimide film by solvent casting

Assignee: Mobil Oil AS
•
Filing: 1981-04-17
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Granted: 1983-09-20
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Expires: 2001-04-17
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Abstract

Abstract Polyimide film is manufactured by solvent casting onto a film-supporting surface. A solution of polyimide resin is dissolved in hot organic solvent to provide a casting dope. The film is coagulated by contacting an aqueous medium, substantially replacing the organic solvent in the film with water. Orienting the water-containing film and drying the oriented film to remove water produces a substantially homogeneous polyimide film having high electrical resistance, flexibility and strength.

Inventors

  • 👤 Gordon P. Hungerford

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 23:50
CPC Classifications
B; B29; B29C; B29C41/00; B29C41/24; B29C41/26; B29C55/00; B29C55/02; B29C55/10; B29C55/12; B29C55/14; B29C55/143; C; C08; C08J; C08J5/00; C08J5/18; B29K; B29K2079/00; B29K2079/08; C08J2379/00; C08J2379/04; C08J2379/08

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 111 words
A method for making optically clear oriented polyimide film comprising: (a) applying onto a film supporting cooled surface a hot concentrated solution of polyimide in a polar aprotic organic solvent to provide a film comprising said polymer and said solvent; (b) comparatively slowly coagulating the polymer by contacting said film with an aqueous medium containing a major amount of organic solvent and a minor amount of water; (c) at least substantially replacing the solvent in said film with water; (d) machine direction orienting said water-containing film; and (e) transverse direction orienting said water-containing film; and (f) drying the biaxially oriented film while under constraint to remove at least substantially all water.
Claim 2
Independent Claim 111 words
A method for making optically clear oriented polyimide film comprising: (a) applying onto a film supporting cooled surface a hot concentrated solution of polyimide in a polar aprotic organic solvent to provide a film comprising said polymer and said solvent; (b) comparatively slowly coagulating the polymer by contacting said film with an aqueous medium containing a major amount of organic solvent and a minor amount of water; (c) at least substantially replacing the solvent in said film with water; (d) machine direction orienting said water-containing film; and (e) transverse direction orienting said water-containing film; and (f) drying the biaxially oriented film while under constraint to remove at least substantially all water.
Claim 3
Dependent Claim 38 words
The method of claim 1 wherein said aprotic solvent comprises one or more low molecular weight N-alkyl-2-pyrrolidones, pyridines, sulfoxides, sulfones, N,N-dialkyl-carboxamides; wherein said polyimide solution comprises a hot dope containing at least about 45 wt. % polyimide resin.
Claim 4
Dependent Claim 33 words
The method of claim 2 further comprising the step of passing the coagulated film through an aqueous medium having increasing water content and decreasing organic solvent content in the direction of film transport.
Claim 5
Dependent Claim 36 words
The method of claim 3 wherein said film is transported through a body of aqueous medium moving countercurrently to the film, said film being finally contacted with wash water to remove substantially all organic solvents therefrom.
Claim 6
Dependent Claim 13 words
The method of claim 3 wherein said aprotic solvent consists essentially of N-methyl-2-pyrrolidones.
Claim 7
Dependent Claim 27 words
The method of claim 5 wherein said aqueous medium initially contacting said film is maintained at an organic solvent content of at least about 95 weight percent.
Claim 8
Dependent Claim 25 words
The method of claim 1 wherein the polyimide contains a major portion of repeating units containing the moiety: ##STR3## where R is an organic residue.
Claim 9
Dependent Claim 26 words
The method of claim 1 wherein the polyimide resin comprises the reaction product of at least one aromatic polycarboxylic acid anhydride with aromatic polyisocyanate or polyamine.
Claim 10
Dependent Claim 22 words
The method of claim 8 wherein the anhydride consists essentially of pyromelletic dianhydride, benzophenone-3,3',4,4'-tetracarboxylic acid dianhydride or mixtures thereof with one another.
Claim 11
Dependent Claim 41 words
The method of claim 1 wherein said polyimide comprises the polymeric reaction product of at least one aromatic polycarboxylic anhydride and at least one polyisocyanate and wherein said resin solution contains up to about 40 weight percent of aprotic polar solvent.
Claim 12
Dependent Claim 15 words
The method of claim 2 wherein said aprotic polar solvent consists essentially of dimethyl sulfoxide.
Claim 13
Dependent Claim 14 words
The method of claim 2 wherein said aprotic polar solvent consists essentially of N-methyl-2-pyrrolidone.

References Cited (Backward Citations)

US3247165A Cited
US3619461A Cited
US3862897A Cited
US3867500A Cited
US3899309A Cited
US4272467A Cited
US4066731A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-19 1987-03-21 1987-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-19 1991-03-21 1991-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-19 1995-03-21 1995-09-20 $7700.00 Window Closed / Lapsed

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