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US4066731A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making polymeric acrylonitrile films

Assignee: Mobil Oil AS
•
Filing: 1976-04-14
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Granted: 1978-01-03
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Expires: 1996-04-14
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Abstract

Abstract Method of preparing films of acrylonitrile polymer exhibiting very high tensile strength, stiffness, optical clarity, and outstanding gas barrier properties. Method entails extruding a hot, concentrated solution of said polymer in a solvent therefor that is water-soluble, e.g., dimethyl sulfoxide, onto a film-supporting surface, e.g., a flat surface, or a drum, which, preferably, has a low energy surface such as provided by wetting the surface with aqueous dimethyl sulfoxide, or coated with polytetrafluoroethylene, or other suitable means to thereby form a film. The resulting film is then contacted with an aqueous medium, e.g., water to remove the solvent (e.g., dimethyl sulfoxide) and partially replace it with water, this treatment being effected under conditions that will prevent the film from curling or puckering. The resulting film is composed essentially of acrylonitrile polymer and water, and is ignition resistant. This film can be then biaxially stretched in a substantially non-drying environment at 100° C or less, preferably at 50°-80° C followed by drying to remove the water, while maintaining the film under constrained conditions to prevent or limit the degree of lateral and longitudinal shrinkage. The final film thus produced has a very high tensile strength and stiffness and very low gas permeability.

Inventors

  • 👤 Gordon P. Hungerford

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 03:14
CPC Classifications
B; B01; B01D; B01D71/00; B01D71/06; B01D71/40; B01D71/42; B01D71/421; B29; B29C; B29C48/00; B29C48/022; B29C48/03; B29C48/07; B29C48/08; B29C48/25; B29C48/88; B29C48/911; B29C48/9135; B29C48/914; B29C48/9175; B29C48/919; B29C48/001; B29C48/0018; B29C48/15; B29C48/154

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 86 words
A method for making a biaxially orientable film comprising applying onto a film supporting cooled surface a concentrated solution of an acrylonitrile polymer in a solvent therefor that is water soluble to provide a film comprising said polymer and said solvent, contacting the resulting film with an aqueous medium to substantially remove and replace with water the solvent in the film, and recovering as the resultant film a biaxially orientable film consisting essentially of the acrylonitrile polymer and from about 20 to 75% by weight water.
Claim 2
Independent Claim 86 words
A method for making a biaxially orientable film comprising applying onto a film supporting cooled surface a concentrated solution of an acrylonitrile polymer in a solvent therefor that is water soluble to provide a film comprising said polymer and said solvent, contacting the resulting film with an aqueous medium to substantially remove and replace with water the solvent in the film, and recovering as the resultant film a biaxially orientable film consisting essentially of the acrylonitrile polymer and from about 20 to 75% by weight water.
Claim 3
Dependent Claim 29 words
A method as defined in claim 1, wherein the film-supporting surface, onto which the concentrated solution is extruded, is a low energy surface not easily wet by the extrudate.
Claim 4
Dependent Claim 20 words
A method, as defined in claim 1, wherein the film-supporting surface is wetted with an aqueous solution of dimethyl sulfoxide.
Claim 5
Dependent Claim 13 words
A method, as defined in claim 1, wherein the film-supporting surface is polytetrafluoroethylene.
Claim 6
Dependent Claim 31 words
The method of claim 1 wherein the solution of the acrylonitrile polymer applied to the supporting surface is acrylonitrile homopolymer dissolved in dimethyl sulfoxide as the sole solvent for the homopolymer.
Claim 7
Dependent Claim 47 words
The method, as defined in claim 1, wherein the acrylonitrile polymer is a copolymer of acrylonitrile with an alkyl acrylate, said copolymer containing units derived from acrylonitrile in amount of at least about 80% by weight of the copolymer and the copolymer is dissolved in dimethyl sulfoxide.
Claim 8
Dependent Claim 15 words
The method, as defined in claim 1, wherein the film-supporting surface is a cooled surface.
Claim 9
Dependent Claim 15 words
The method, as defined in claim 1, wherein the film-supporting surface is a smooth surface.
Claim 10
Dependent Claim 21 words
The method, as defined in claim 1, further comprising biaxially stretching said film consisting essentially of the acrylonitrile polymer and water.
Claim 11
Dependent Claim 26 words
The method of claim 9 wherein the film is biaxially stretched at least about 1.5 times its dimensions in both directions prior to being biaxially stretched.
Claim 12
Dependent Claim 28 words
The method of claim 10 wherein the film is biaxially stretched at about 1.5 to about 4 times its dimensions in both directions prior to being biaxially stretched.
Claim 13
Dependent Claim 16 words
The method of claim 9 wherein the biaxial stretching is effected in a substantially non-drying environment.
Claim 14
Dependent Claim 19 words
The method of claim 9 wherein the biaxial stretching is effected in a moist atmosphere or in hot water.
Claim 15
Dependent Claim 19 words
The method of claim 1 wherein the solvent removal from the film is effected by counter-current extraction with water.
Claim 16
Dependent Claim 17 words
The method of claim 9 wherein the biaxially stretched film is dried to substantially remove water therefrom.
Claim 17
Dependent Claim 18 words
The method of claim 15 wherein the biaxially stretched film is dried without maintaining the film under restraint.
Claim 18
Dependent Claim 16 words
The method of claim 15 wherein the biaxially stretched film is dried while maintained under restraint.
Claim 19
Independent Claim 107 words
A method for making a biaxially orientable film comprising casting a film of a hot concentrated solution of polyacrylonitrile in dimethyl sulfoxide onto a cooled surface coated with a film of polytetrafluoroethylene or wetted with an aqueous solution of dimethyl sulfoxide to provide a film comprising polyacrylonitrile and solvent, contacting the resulting film with water while maintaining the film under conditions that substantially prevent it from curling and puckering to substantially remove the dimethyl sulfoxide from the film and incorporate from about 40-60% by weight water into said film, and recovering therefrom a film consisting essentially of polyacrylonitrile and about 40 to about 60% by weight water.
Claim 20
Independent Claim 107 words
A method for making a biaxially orientable film comprising casting a film of a hot concentrated solution of polyacrylonitrile in dimethyl sulfoxide onto a cooled surface coated with a film of polytetrafluoroethylene or wetted with an aqueous solution of dimethyl sulfoxide to provide a film comprising polyacrylonitrile and solvent, contacting the resulting film with water while maintaining the film under conditions that substantially prevent it from curling and puckering to substantially remove the dimethyl sulfoxide from the film and incorporate from about 40-60% by weight water into said film, and recovering therefrom a film consisting essentially of polyacrylonitrile and about 40 to about 60% by weight water.
Claim 21
Dependent Claim 19 words
A method, as defined in claim 18, further comprising biaxially orienting the film consisting essentially of polyacrylonitrile and water.
Claim 22
Dependent Claim 19 words
A method, as defined in claim 19, wherein the biaxially oriented film is dried to substantially remove water therefrom.

References Cited (Backward Citations)

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US3275612A Cited
US3190765A Cited
US3142715A Cited
US3296016A Cited
US3418406A Cited
US3505445A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-02 1981-07-04 1982-01-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-02 1985-07-04 1986-01-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-02 1989-07-04 1990-01-03 $7700.00 Window Closed / Lapsed

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